• 제목/요약/키워드: Condition monitoring maintenance

검색결과 274건 처리시간 0.025초

RS-485 통신을 이용한 배관청소 로봇의 모니터링 시스템 개발 (Development of a Monitoring System for a Pipe Cleaning Robot with RS-485)

  • 김민욱;이헌석;오진석
    • 한국정보통신학회논문지
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    • 제20권5호
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    • pp.923-930
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    • 2016
  • 상 하수도, 해양플랜트 등 다양한 배관이 산업현장에 이용되고 있으며, 이러한 배관의 유지보수 작업은 필수적이다. 특히 산업현장에서 배관 유지보수 작업은 전문 인력이 배관 내 투입되어 작업이 진행되거나, 인력 투입이 불가능한 경우 와이어에 연결된 스크래퍼를 배관에 삽입하는 방식을 이용한다. 그러나 이 방식은 교통체증, 막대한 예산의 투입 등의 문제를 야기한다. 이런 문제점을 해결하기 위한 배관 청소 로봇의 연구, 개발이 진행되고 있다. 현재 배관청소 로봇은 작업 및 운용 상태를 실시간으로 확인할 수 없는 문제점이 있다. 본 논문에서는 배관 청소로봇의 운용, 배관 내부 및 청소 상태를 확인할 수 있도록 카메라로부터 촬영된 영상을 수집하며, 수집된 데이터는 RS-485 통신을 이용하여 모니터링 시스템에 전송하여 사용자가 실시간으로 상태를 확인할 수 있게 구성하였다.

ART2 신경회로망을 이용한 공작기계의 웹기반 원격 성능저하 모니터링 시스템 개발 (Development of a Web-Based Remote Monitoring System for Evaluating Degradation of Machine Tools Using ART2)

  • 김초원;최국진;정성환;홍대선
    • 한국공작기계학회논문집
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    • 제18권1호
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    • pp.42-49
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    • 2009
  • This study proposes a web-based remote monitoring system for evaluating degradation of machine tools using ART2(Adaptive Resonance Theory 2) neural network. A number of studies on the monitoring of machine tools using neural networks have been reported. However, when normal condition is changed due to factors such as maintenance, tool change etc., or a new failure signal is generated, such algorithms need to be entirely retrained in order to accommodate the new signals. To cope with such problems, this study develops a remote monitoring system using ART2 in which new signals when required are simply added to the classes previously trained. This system can monitor degradation as well as failure of machine tools. To show the effectiveness of the proposed approach, the system is experimentally applied to monitoring a simulator similar to the main spindle of a machine tool, and the results show that the proposed system can be extended to monitoring of real industrial machine tools and equipment.

자전거도로 조사장비를 이용한 포장상태 평가 기준 연구 (A Study on the Evaluation Criteria of Pavement Condition Using Investigation Equipment of Bicycle Road)

  • 김경남;조신행;안지헌;김낙석
    • 대한토목학회논문집
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    • 제36권6호
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    • pp.1125-1131
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    • 2016
  • 자전거 이용 활성화를 위해 자전거도로 이용자의 안전성 및 승차감을 고려한 포장상태 평가 기준을 제시하고자 하였다. 자전거도로는 주행환경의 변화에 민감하게 반응하기 때문에 일반적인 도로에 적용하는 포장상태 평가기준을 도입하기에 무리가 있다. 본 연구에서는 자전거도로에 적합한 새로운 포장상태 평가기준을 제시하였다. 제시된 자전거도로 포장상태 평가기준은 자전거 조사장비(RMSI; Road Monitoring System using ICT)를 통해 측정된 충격가속도 값을 기준으로 5등급으로 구분하였으며, 자전거도로 이용자의 만족도조사를 통해 제시 기준의 타당성을 검토하였다. 제시된 기준의 등급은 포장상태가 매우 양호한 A 등급부터 즉각적인 보수가 필요한 E 등급으로 구분된다. 이용자 만족도조사 결과 A 등급의 경우 91%, E 등급은 95%의 상관성을 보여 만족도조사 결과와 제시된 기준의 상관성이 매우 높은 것으로 나타났다. 이를 통해 자전거도로 조사장비를 이용한 자전거도로 유지관리에 상당히 효과적이며 자전거도로 이용자의 안전성 및 주행성을 확보할 수 있을 것으로 기대된다.

Towards UAV-based bridge inspection systems: a review and an application perspective

  • Chan, Brodie;Guan, Hong;Jo, Jun;Blumenstein, Michael
    • Structural Monitoring and Maintenance
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    • 제2권3호
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    • pp.283-300
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    • 2015
  • Visual condition inspections remain paramount to assessing the current deterioration status of a bridge and assigning remediation or maintenance tasks so as to ensure the ongoing serviceability of the structure. However, in recent years, there has been an increasing backlog of maintenance activities. Existing research reveals that this is attributable to the labour-intensive, subjective and disruptive nature of the current bridge inspection method. Current processes ultimately require lane closures, traffic guidance schemes and inspection equipment. This not only increases the whole-of-life costs of the bridge, but also increases the risk to the travelling public as issues affecting the structural integrity may go unaddressed. As a tool for bridge condition inspections, Unmanned Aerial Vehicles (UAVs) or, drones, offer considerable potential, allowing a bridge to be visually assessed without the need for inspectors to walk across the deck or utilise under-bridge inspection units. With current inspection processes placing additional strain on the existing bridge maintenance resources, the technology has the potential to significantly reduce the overall inspection costs and disruption caused to the travelling public. In addition to this, the use of automated aerial image capture enables engineers to better understand a situation through the 3D spatial context offered by UAV systems. However, the use of UAV for bridge inspection involves a number of critical issues to be resolved, including stability and accuracy of control, and safety to people. SLAM (Simultaneous Localisation and Mapping) is a technique that could be used by a UAV to build a map of the bridge underneath, while simultaneously determining its location on the constructed map. While there are considerable economic and risk-related benefits created through introducing entirely new ways of inspecting bridges and visualising information, there also remain hindrances to the wider deployment of UAVs. This study is to provide a context for use of UAVs for conducting visual bridge inspections, in addition to addressing the obstacles that are required to be overcome in order for the technology to be integrated into current practice.

선박 추진용 2행정 저속엔진의 고장모드 데이터 개발 및 LSTM 알고리즘을 활용한 특성인자 신뢰성 검증연구 (The Study of Failure Mode Data Development and Feature Parameter's Reliability Verification Using LSTM Algorithm for 2-Stroke Low Speed Engine for Ship's Propulsion)

  • 박재철;권혁찬;김철환;장화섭
    • 대한조선학회논문집
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    • 제60권2호
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    • pp.95-109
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    • 2023
  • In the 4th industrial revolution, changes in the technological paradigm have had a direct impact on the maintenance system of ships. The 2-stroke low speed engine system integrates with the core equipment required for propulsive power. The Condition Based Management (CBM) is defined as a technology that predictive maintenance methods in existing calender-based or running time based maintenance systems by monitoring the condition of machinery and diagnosis/prognosis failures. In this study, we have established a framework for CBM technology development on our own, and are engaged in engineering-based failure analysis, data development and management, data feature analysis and pre-processing, and verified the reliability of failure mode DB using LSTM algorithms. We developed various simulated failure mode scenarios for 2-stroke low speed engine and researched to produce data on onshore basis test_beds. The analysis and pre-processing of normal and abnormal status data acquired through failure mode simulation experiment used various Exploratory Data Analysis (EDA) techniques to feature extract not only data on the performance and efficiency of 2-stroke low speed engine but also key feature data using multivariate statistical analysis. In addition, by developing an LSTM classification algorithm, we tried to verify the reliability of various failure mode data with time-series characteristics.

와이어 인발가공에 있어서 AE법의 적용에 관한 연구

  • 박준서;최만용;한응교;삼경언
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1991년도 추계학술대회 논문집
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    • pp.95-100
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    • 1991
  • From a manufacturing standpoint it would be desirable to monitor the degradation of drawing die, that is essential for the maintenance of quality, the evaluation of product integrity and the reducing scrap. Acoustic emission is powerful method in monitoring fine wire drawing process, especially in detecting the die fracture at early stage. Experiments at so suggested that acoustic emission signals contained valuable information regarding the stage of a drawing process such as the surface appearance of products and the condition of lubrication. Using these informations makes AE monitoring techniques a possible tool in monitoring the drawing process operation. In order to approach this, this paper discusses the nature of acoustic emission signals produced in drawing process under various conditions. Experimental results are presented which illustrate the effects of wire and die material, lubricants, and drawing speed on the generation and the mean voltage level of acoustic emission signals. The results from these tests give controlling factors of acoustic emission generation.

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통계적 분석기법을 이용한 디젤기관의 고장진단 방법에 관한 연구 (The Fault Diagnosis Method of Diesel Engines Using a Statistical Analysis Method)

  • 김영일;오현경;유영호
    • Journal of Advanced Marine Engineering and Technology
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    • 제30권2호
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    • pp.247-252
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    • 2006
  • Almost ship monitoring systems are event driven alarm system which warn only when the measurement value is over or under set point. These kinds of system cannot warn until signal is growing to abnormal state that the signal is over or under the set point. therefore cannot play a role for preventive maintenance system. This paper proposes fault diagnosis method which is able to diagnose and forecast the fault from present operating condition by analyzing monitored signals with present ship monitoring system without any additional sensors. By analyzing the data with high correlation coefficient(CC), correlation level of interactive data can be defined. Knowledge base of abnormal detection can be built by referring level of CC(Fault Detection CC. FDCC) to detect abnormal data among monitored data from monitoring system and knowledge base of diagnosis built by referring CC among interactive data for related machine each other to diagnose fault part.

통계적분석기법을 이용한 디젤기관의 고장진단 방법에 관한 연구 (The Fault Diagnosis Method of Diesel Engines Using a Statistical Analysis Method)

  • 김영일;오현경;천행춘;유영호
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2005년도 전기학술대회논문집
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    • pp.281-286
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    • 2005
  • Almost ship monitoring systems are event driven alarm system which warn only when the measurement value is over or under set point. These kinds of system cannot warn while signal is growing to abnormal state until the signal is over or under the set point and cannot play a role for preventive maintenance system. This paper proposes fault diagnosis method which is able to diagnose and forecast the fault from present operating condition by analyzing monitored signals with present ship monitoring system without additional sensors. By analyzing this data having high correlation coefficient(CC), correlation level of interactive data can be understood. Knowledge base of abnormal detection can be built by referring level of CC(Fault Detection CC, FDCC) to detect abnormal data among monitored data from monitoring system and knowledge base of diagnosis built by referring CC among interactive data for related machine each other to diagnose fault part.

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고압전동기 운전중 부분방전 감시 시스템 개발 (Development of On-Line Partial Discharge Monitoring System in High Voltage Motors)

  • 김희동;공태식;주영호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2004년도 하계학술대회 논문집 Vol.5 No.2
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    • pp.1175-1178
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    • 2004
  • On-line partial discharge(PD) monitoring system has been developed to monitor in operating large motor stator insulations. This system makes use of remote diagnosis techniques for the evaluation of PD activity in the control center of thermal power plant. This system can be remotely accessed via a modem to build database, analyze status and interpret the pattern of PD activity. A personnel computer is generally connected to ten motors to continuous measurement of the PD activity. The test data can be easily interpreted by a maintenance staff. For assessing the condition of stator winding in motors, this system ensures a reliable measurement and accurate estimation. Capacitive couplers used for on-line PD measurement have been 80pF. The maximum PD magnitude(Qmax), PD pattern and normalized quantity number(NQN) were performed by this system.

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윤축의 소음 및 진동과 고속선 궤도불규칙간의 관계에 대한 기초연구 (A Relationship between the Noise and Vibration of a Wheelset and the Irregularity of a High-speed Railway: A Preliminary Research)

  • 이준석;최성훈;김상수;박춘수
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2009년도 춘계학술대회 논문집 특별세미나,특별/일반세션
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    • pp.409-417
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    • 2009
  • This paper is focused on a relationship between the noise and vibration of a wheelset and the railway irregularity of a high speed railway using a time-varying frequency transform for a preliminary research of the railway condition monitoring by an in-service high-speed railway vehicle. Generally, the monitoring has been performed by a special railway inspection vehicle or industrial engineers for railway maintenance. However, they have been limited at night due to the in-service high-speed railway vehicles, and too slow to monitor all of the section. To solve this problem, the monitoring should be performed by an in-service high-speed railway vehicle. For the research, the noise and vibration of a wheelset are utilized, because they are closely related to the railway condition. They are measured by using some microphones and accelerometers, and stored in an on-board data acquisition system. The signals are post-processed by a time-varying frequency analysis and compared with the result of a railway geometry and profile measurement system. From the comparison, it is able to observe the relationship between the noise and vibration of a wheelset and the irregularity of a high-speed railway. Also, some distinct frequency components are observed, which are not observed in the railway geometry and profile.

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