• Title/Summary/Keyword: Condenser fouling

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An Experimental Study of Fouling Effect on the Heat Transfer Around a Tube in Staggered Tube Banks (엇갈림 관군에서 원관 주위의 열전달에 미치는 파울링 영향에 관한 실험적 연구)

  • Kim, Min-Su;Baek, Byeong-Jun;Park, Bok-Chun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.11
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    • pp.1478-1485
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    • 2000
  • An experimental study has been performed to investigated the forced convection heat transfer characteristics of 6 circular cylinders in staggered arrangement in a cross flow of air. The water scale deposited on condenser wall of power plant was used to investigate the effect of roughness of scaled surfaces. The relative roughness*average diameter of scale/cylinder diameter) was in a range of k/d=0.0066, 0.0111, 0.0167, 0.0222 and 0.0278. The cylinder spacings(L/d) varies from 1.5 to 4.0 where L denote the cylinder spacings along and normal to the upstream uniform flow direction. The Reynolds number was varied in a range of 10, 000$\leq$ Re $\leq$ 50,000. The local and mean Nusselt numbers were investigated as a function of scale roughness, the cylinder spacing and Reynolds number. The results are compared with those of clean cylinder and inline tube bank, subsequently the mean fouling resistance over the entire circumference was estimated from those results as a function of scale roughness, the cylinder spacing and Reynolds number.

Biofouling and Microbial Induced Corrosion -A Case Study

  • Mohammed, R.A.;Helal, A.M.;Sabah, N.
    • Corrosion Science and Technology
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    • v.7 no.1
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    • pp.27-34
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    • 2008
  • In industrial and fluid handling systems, frequently the protective film forming materials suffer from severe corrosion due to microbial effects. As an example, various micro-organisms, including bacteria, exist in seawater normally fed to power and desalination plants. Unless seawater intakes are properly disinfected to control these microbial organisms, biological fouling and microbial induced corrosion (MIC) will be developed. This problem could destroy metallic alloys used for plant construction. Seawater intakes of cogeneration plants are usually disinfected by chlorine gas or sodium hypochlorite solution. The dose of disinfectant is designed according to the level of contamination of the open seawater in the vicinity of the plant intake. Higher temperature levels, lower pH, reduced flow velocity and oxidation potential play an important role in the enhancement of microbial induced corrosion and bio-fouling. This paper describes, in brief, the different types of bacteria, mechanisms of microbiological induced corrosion, susceptibility of different metal alloys to MIC and possible solutions for mitigating this problem in industry. A case study is presented for the power plant steam condenser at Al-Taweelah B-station in Abu Dhabi. The study demonstrates resistance of Titanium tubes to MIC.

On-line Fault Detection and Diagnosis for Heat Exchanger of Variable Speed Refrigeration System Based on Current Information (전류정보를 이용한 가변속냉동시스템의 열교환기 실시간 고장 진단)

  • Lee, Dong-Gyu;Jeong, Seok-Kwon
    • Proceedings of the SAREK Conference
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    • 2007.11a
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    • pp.88-94
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    • 2007
  • This study deals with on-line fault detection and diagnosis for heat exchanger of variable speed refrigeration system. Conventional studies about fault of heat exchanger in refrigeration system have used temperature and pressure information. The temperature and pressure are able to be used valuably for faults detection of constant speed refrigeration system. However in case of variable speed refrigeration system, the temperature and pressure are no longer useful information for fault detection due to compensation effect of feedback controller. While current information is possible to detect faults of variable speed refrigeration system. The current information was detected in an inverter, it was used after transforming rms value. The faults of variable speed refrigeration system are divided into electrical faults and mechanical faults. We performed fault detection and diagnosis about heat exchanger among mechanical faults such as condenser fouling and evaporator fan fouling through some experiments.

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A Study on the Effect of Non-Clean Water Treatment Chemicals for R-134a Turbo-Chiller Condensers (R-134a 터보냉동기 응축기의 무세정 수처리 약품 효과 연구)

  • JUNG, DA-WOON;KIM, MAN-HOE
    • Transactions of the Korean hydrogen and new energy society
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    • v.33 no.4
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    • pp.437-445
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    • 2022
  • This paper presents an experimental study on the main management factors of the condenser contamination such as fouling and corrosion for the R-134a turbo-chiller to save energy, reduce corrosion rates, and reduce maintenance costs through the application of condenser non-cleaning water treatment chemical. The series of experiment is conducted using combining oxidative microbial sterilizers, non-oxidizing microbial sterilizers, and anti-corrosion agents. The leaving temperature difference and corrosion rates for three different combination of chemicals are collected and analyzed. The experimental results show that the cost reduction (4,066,000 Won/year) of the disinfectant (FT-830) can be achieved by adding the oxidative disinfectant (NaOCl) and the non-oxidizing disinfectant (NX-1116). The LTD value is maintained at 1.9℃, and the corrosion rates of copper and carbon steel specimens are 0.07 mpy and 1.61 mpy, respectively.

A Study on Enhanced Tubes for Electric Utility Steam Condensers (발전소 수증기 응축기용 전열 촉진관에 대한 연구)

  • Kim, Nae-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.17 no.7
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    • pp.31-41
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    • 2016
  • A computer program that simulates electric utility steam condensers was developed, and used to investigate the effects of enhanced tubes in steam condensers. The replacement of smooth tubes with enhanced tubes reduces the steam condensing temperature, and increases the efficiency of the electric utility. Therefore, a significant amount of power may be reserved without any modification of the utility. Three enhanced tubes, corrugated, low fin with internal ribs, and low fin with internal 3-D roughness, were considered. The results showed that there is an optimal internal roughness height. Low fin tubes with a 3-D roughness were superior to the other enhanced geometries. This was attributed to longitudinal vortices generated between the circumferential dimples. An additional 0.5 MW~1.3 MW was possible when smooth tubes were replaced with enhanced tubes in the 600 MW electric utility condenser. The additional power increased with increasing coolant temperature. More investigations on fouling, corrosion, and mechanical properties will be necessary for actual applications of enhanced tubes in electric utility condensers.

Experimental Study of Co-firing and Emission Characteristics Fueled by Sewage Sludge and Wood Pellet in Bubbling Fluidized Bed (기포 유동층 반응기를 이용한 하수슬러지 및 우드펠렛 혼소에 관한 연소 특성 분석 및 비교)

  • Lee, Youngjae;Kim, Jongmin;Kim, Donghee;Lee, Yongwoon
    • Clean Technology
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    • v.23 no.1
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    • pp.80-89
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    • 2017
  • The bubbling fluidized bed (BFB) reactor with a diameter of 0.1 m and a height of 1.2 m was used for experimental study of co-firing and emission characteristics fueled by sewage sludge (SS) and wood pellet (WP). The facility consists of a fluidized bed reactor, feeding system, cyclone, condenser and gas analyzer, The mean particle diameter and minimum fluidization velocity are $460{\mu}m$ and $0.21ms^{-1}$ respectively. SS produced from Korea and WP from Canada were examined. The various mixing ratios of WP were 20, 50, and 80% based on HHV. The equivalence ratio of 1.65, reactor temperature of $800^{\circ}C$, air flow rate of $100Lmin^{-1}$, and fluidization number of 4 were fixed in the BFB experiment. In TGA, the range of combustion temperature of SS was wider than that of WP. It represents that the combustibility of WP is higher than that of SS. The BFB reactor temperature was maintained between 800 and $900^{\circ}C$. CO emission of SS was high because of lower combustibility. $NO_X$ and $SO_X$ formation of SS were higher than that of WP since high nitrogen and sulfur contents of SS. CO, $NO_X$, and $SO_X$ formation were suppressed as the mixing ratio of WP was increased. The slagging and fouling tendencies show high in all test conditions.