• Title/Summary/Keyword: Concrete Mixing Design

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A Study on Practicalization Plan of Concrete Using Crushed Sand (부순모래의 실용화 방안에 관한 연구)

  • Lee, Y. H.
    • Journal of Korean Port Research
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    • v.9 no.1
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    • pp.65-72
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    • 1995
  • This study is being done for the purpose to achieve a stable demand and supply of materials for long term. The author investigated condition of suitable mixer design method for concrete, an individual value and a character of dynamics as a supplement material by drying up the natural aggregate, and a possible practicalization plan to reduce defects to the minimum. As a result of this study, it can be acquired a good quality of concrete by the use of the natural sand (Nak Dong river sand) and the crushed sand with suitable mixing ratio. The fineness modulus (F.M) of mixing aggregate is $2.7\pm1$ at this time and this is good for workbility and plasticity of concrete.

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Case Study on the Mixing Proportions of 100 Year Life Time Concrete (내구수명 100년 해양 콘크리트의 배합사례)

  • Jang, Bong-Seok;Ahn, Jeong-Hwan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.1073-1076
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    • 2008
  • This study shows some results of concrete mixing design has 100 years life time. The ratios of ternary blended cement are 4 types. the ratios of blast furnace slag cement are 3 types. In this case study, 40%, 50% and 60% replacement ratio of blast furnace slag(BSF) to OPC are used, also 35:45:20, 30:35:35, 30:40:30 and 35:40:25 ratio of OPC:BSF:FA are used. The mixing design tests include slump, air content, compressive strength and thermal properties of concrete. The compressive strength tests are executed at the age of 3, 7, 28, 56, and 91 days. The coefficient of chloride diffusion is determined by NT Build 492 method. The purpose of this study is to shows the results of case studies as the ratio of blended cement varies.

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Seawater curing effects on the permeability of concrete containing fly ash

  • Hosseini, Seyed Abbas
    • Advances in concrete construction
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    • v.14 no.3
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    • pp.205-214
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    • 2022
  • Due to seawater's physical and chemical deterioration effects on concrete structures, it is crucial to investigate the durability of these structures in marine environments. In some conditions, concrete structures are exposed to seawater from the first days of construction or because of the lack of potable water, part of the concrete curing stage is done with seawater. In this research, the effects of exposure to seawater after 7 days of curing in standard conditions were evaluated. To improve the durability of concrete, fly ash has been used as a substitute for a part of the cement in the mixing design. For this purpose, 5, 15, and 30% of the mixing design cement were replaced with type F fly ash, and the samples were examined after curing in seawater. The resistance of concrete against chloride ion penetration based on the rapid chloride penetration test (RCPT), water permeability based on the depth of water penetration under pressure, and water absorption test was done. The changes in the compressive strength of concrete in different curing conditions were also investigated. The results show that the curing in seawater has slightly reduced concrete resistance to chloride ion permeation. In the long-term, samples containing FA cured in seawater had up to 10% less resistance to chloride ion penetration. The amount of reduction in chloride ion penetration resistance was more for samples without FA. Whiles, for both curing conditions in the long-term up to 15%, FA improved the chloride ion penetration resistance up to 40%. Curing in seawater slightly increased the penetration depth of water under pressure in samples containing FA, while this increase was up to 12% for samples without FA. In the long-term the compressive strength of samples cured in seawater is not much different from the compressive strength of samples cured in plain water, while at the age of 28 days, due to seawater salts' accelerating effects the difference is more noticeable.

Optimum Mixture Proportion of Self-Compacting Concrete Considering Packing Factor of Aggregate and Fine Aggregate Volume Ratio (골재 채움율과 잔골재 용적비를 고려한 자기충전형 콘크리트의 최적배합)

  • 최연왕;정문영;정지승;문대중;안성일
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.549-554
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    • 2002
  • In Powder System, SCC demands high dosage of superplasticizer and a lage amout of powder for suitable fluidity and viscosity. Okamura's method of most representative mixing design method in SCC of Powder-System is unfavorable economically because of using a large amount of powder. In addition, many ready-mixed concrete plants do not use his mix design method and procedure due to complexity for practical application. Therefore, Nan Su proposed more simple mix design method than Okamura's. It had an advantage in simplicity in practical application and required a smaller amount of powders compared with Okamura's method. This paper proposed an optimal mixture proportion of SCC with consideration of Nan Su's method. The new and modified mix design method required a smaller amount of powder than that of Nan Su's. To check the properties of SCC, considered with the requirements specified by the Japanese Society of Civil Engineering.(JSCE)

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Prototyping and Field Application of Light Emotion Friendly Concrete with Pattern Design (패턴 디자인이 적용된 LEFC 시제품 제작 및 현장적용)

  • Seo, Seung-Hoon;Kim, Soo-Yeon;Kim, Byoung-Il
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.203-204
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    • 2019
  • Recently, exposed concrete designs have been placed everywhere due to increased interest in indoor residential environments. In addition, in order to overcome the disadvantages of litracon, which was developed by mixing optical fiber, LEFC(Light Emotion Friendly Concrete) was developed in Korea, which improved unit price and constructivity by inserting hard acrylic rods. LEFC, using foaming agent and lightweight aggregate for light weighting, has disadvantages that decrease mechanical properties, and thus improved mechanical properties by using ultra-high performance concrete. Also, due to the characteristics of UHPC materials, it showed excellent self-consolidating performance. Considering these characteristics, a LEFC mold with pattern design was developed. The LEFC blocks were built so that pattern shapes could be seen and these were applied on-site to Sewoon plaza, located in Seoul.

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The self-compacting property of concrete as to specific gravity and mixing proportion of lightweight coarse aggregate (경량 굵은골재 비중 및 혼합률에 따른 콘크리트의 자기충전성)

  • Choi, Yun-Wang;Kim, Yong-Jic;Choi, Wook;Lee, Sang-Ho;Cho, Sun-Kyu
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.11a
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    • pp.747-750
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    • 2004
  • Lightweight concrete is known for its advantage of reducing the self-weight of the structures, reducing the areas of sectional members as well as making the construction convenient. Thus the construction cost can be saved when applied. to . structures such as long-span bridge and high rise buildings. However, the lightweight concrete requires specific design mix method that is quite different from the typical concrete, since using the typical mix method would give rise the material segregation as well as lower the strength by the reduced weight of the aggregate. In order to avoid such problems, it is recommended to apply the design mix method of high performance self-compacting concrete for the lightweight concrete. Therefore, this study introduces a production of self-compacting concrete, PF-modified and improved version of Nan-Su's design mix method of self-compacting concrete. Through a series of test mixes conducted during the study, the quality of the concrete at its fresh condition has been evaluated per the 2nd class rating standards of self-compacting concrete published by JSCE, especially focused in its fluidity, segregation resistance ability, and filling ability.

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A Study on the Optimum Mix Proportion of the Mass Concrete Designed as Massive and Deep Structure

  • Kwon Yeong-Ho;Lee Hwa-Jin
    • Journal of the Korea Concrete Institute
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    • v.17 no.2 s.86
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    • pp.293-302
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    • 2005
  • This study describes data from determination of the optimum mix proportion and site application of the mass concrete placed in bottom slab and side wall having a large depth and section as main structures of LNG in-ground tank. This concrete requires low heat hydration, excellent balance between workability and consistency because concreting work of LNG in-ground tank is usually classified by under-pumping, adaptation of longer vertical and horizontal pumping line than ordinary pumping condition. For this purpose, low heat Portland cement and lime stone powder as cementitious materials are selected and design factors including unit cement and water content, water-binder ratio, fine aggregate ratio and adiabatic temperature rising are tested in the laboratory and batch plant. As experimental results, the optimum unit cement and water content are selected under $270kg/m^3$ and $l55{\~}l60 kg/m^3$ separately to control adiabatic temperature rising below $30^{\circ}C$ and to improve properties of the fresh and hardened concrete. Also, considering test results of the confined water ratio($\beta$p) and deformable coefficient(Ep), $30\%$ of lime stone powder by cement weight is selected as the optimum replacement ratio. After mix proportions of 5cases are tested and compared the adiabatic temperature rising($Q^{\infty}$, r), tensile and compressive strength, modulus of elasticity, teases satisfied with the required performances are chosen as the optimum mix design proportions of the side wall and bottom slab concrete. $Q^{\infty}$ and r are proved smaller than those of another project. Before application in the site, properties of the fresh concrete and actual mixing time by its ampere load are checked in the batch plant. Based on the results of this study, the optimum mix proportions of the massive concrete are applied successfully to the bottom slab and side wall in LNG in-ground tank.

A Experimental Study on the Construction Material Using the Circulation Resources (폐콘크리트 순환자원을 이용한 건설재료의 특성연구)

  • Hong, Se-Hwa;Son, Ki-Sang;Choi, Jea-Nam
    • Journal of the Korean Society of Safety
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    • v.25 no.2
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    • pp.41-46
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    • 2010
  • This is to show some basic data for introducing both circulated aggregate and recycled powder producing waste concrete. Standard-mixing design for 24MPa has been basically used and added and replaced normal aggregate with recycled powder made of waste concrete. In addition, polycarboxylate high-range water reducing agent has been used because recycled powder is missing adhesive strength and it is not compare with cement's adhesive strength. Compressive strength with powder mixture of 2%, 4%, 6%, 8%, and 10% has been decreased down to 80% of normal concrete material strength without recycled powder mixture. This result has same decreasing proportion to tensile strength of the material. Resistant capacity change of beam varying with recycled powder mixture has been decreased down to 60% of normal concrete bean capacity, while there are 80% decrease of material strength. But strength and capacity change has same consistent decrease ratio. It is found that recycled powder with approximately 15% unit concrete volume can be replaced with cement in reasonable admixture mixing condition.

Fracture Charateristics of the Pre-Cracked fibrous Concrete Beams (前 龜裂을 준 鋼纖維 콘크리트보의 破壞特性)

  • Kwark, Kae-Hwan;Park, Jong-Gun;Park, Sai-Woong
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.34 no.2
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    • pp.49-59
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    • 1992
  • In our researches we made mix-design, with the mixing ratio and pre-cracked ratio of steel fibrous different from each other, building the steel fibrous concrete beam which had pre-cracks. To obtain the fracture characteristics of steel fibrous reinforced concrete, series of experiment were conducted on pre-cracked beam subjected to 3-point bending. Thus, we carried out experiments on the destructive characteristics of its pre-crack and post-crack and the result is as follows. 1. The compressive strength of steel fibrous concrete beam increased more slightly than plane beam, and the tensile strength increased 37%, 59%, 94% and 121% respectively when the amount of fibrous was 0.5%, 0.1% 1.5%, and 1.75% respectively. 2. As the amount of steel fibrous mixing increased ant the steel fibrous inhibited the crack growth, the crack condition of steel fibrous concrete beam was retarded irregularly, and this increased fracture load. 3. The defiance of destruction was reduced in the ratio of 1.35 times and 1.22 times respectively when the length of pre-crack was each 2cm and 4cm in comparison with the case of being without the length, and was similar to that of plane beam when the amount of steel fibrous mixing was below 1.0%, and increased linearly when it as above 1.0%. 4. The experimental formula seeking fracture energy was follows and thus we found that the value of fracture energy depended upon tensile strength and the size of speciment. $G_f=K\;{\cdot}\;f_f^'{\cdot}$da/Ec 5. We observed that in the load-strain curve of steel fibrous concrete beam the progress of the crack became slow, compared with plane beam because the crack condition became long to the extent of about 10 times. Concrete was faultiest brittleness fracture through the study, it was known ductile.

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Investigation of flexural behavior of a prestressed girder for bridges using nonproprietary UHPC

  • Pham, Hoa D.;Khuc, Tung;Nguyen, Tuan V.;Cu, Hung V.;Le, Danh B.;Trinh, Thanh P.
    • Advances in concrete construction
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    • v.10 no.1
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    • pp.71-79
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    • 2020
  • Ultra-high-performance concrete (UHPC) is recognized as a promising material in future civil engineering projects due to its outstanding mechanical and durability properties. However, the lack of local UHPC materials and official standards, especially for prestressed UHPC structures, has limited the application of UHPC. In this research, a large-scale prestressed bridge girder composed of nonproprietary UHPC is produced and investigated. This work has two objectives to develop the mixing procedure required to create UHPC in large batches and to study the flexural behavior of the prestressed girder. The results demonstrate that a sizeable batch of UHPC can be produced by using a conventional concrete mixing system at any precast factory. In addition, incorporating local aggregates and using conventional mixing systems enables regional widespread use. The flexural behavior of a girder made by this UHPC is investigated including flexural strength, cracking pattern and development, load-deflection curve, and strain and neutral axis behaviors through a comprehensive bending test. The experimental data is similar to the theoretical results from analytical methods based on several standards and recommendations of UHPC design.