• Title/Summary/Keyword: Concrete Mix Proportions

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Analysis of Permeability Characteristics for Fly Ash Concrete According to Aggregate Size and Mixing Ratio (골재크기와 배합비에 따른 플라이애시 콘크리트의 투기특성 분석)

  • Eun-A Seo;Do-Gyeum Kim;Chul-Woo Jung;Ho-Jae Lee
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.400-406
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    • 2023
  • In this study, the relationship between the material properties and air permeability characteristics was examined, an experimental method to analyze the air permeability characteristics was presented, and experimental results were derived. The effects of compressive strength and apparent density of hardened concrete on air permeability characteristics were evaluated experimentally. Focusing on the mix proportions used in nuclear power plant concrete structures, concrete test specimens were manufactured and air permeability characteristics were measured according to changes in binder, maximum aggregate size, and water-binder ratio. The apparent density was over 2,400 kg/m3 for the OPC mix and the FA-35 mix, and the air permeability for both mixes were low, in the range of 0.1-0.2 L/min. On the other hand, in the case of the combination of FA-40, FA-45, and FA-M, the apparent density was measured to be less than 2,400 kg/m3 and the air permeability was measured to be more than 0.3 L/min, experimentally verifying that the apparent density is an important factor in air permeability characteristics.

Manufacturing of Sintered Lightweight Aggregate using Paper Mill Sludge Ash (제지 슬러지 소각재를 이용한 소성 경량골재의 제조)

  • 문경주;김재신;소양섭
    • Journal of the Korea Concrete Institute
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    • v.13 no.2
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    • pp.114-122
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    • 2001
  • The purpose of this study was to manufacture sintered lightweight aggregate using paper sludge ash and to evaluate the qualities of the aggregate according to various mix proportions, conditions of pelletization and sintering. The paper sludge ash alone, due to its mineral and chemical compositions could not gain suitable expansion and strength. Hence, it was essential to add mineral additives such as clay, fly ash etc. The optimum muting ratio range determined in this study is as follows , paper sludge ash 30∼50 %, clay 30∼50 %, fay ash 0∼40 %, Paper sludge 0∼10% and hematite 2∼3 %(for manufacturing lightweight aggregate both for non-structural and structural concrete). It was possible to manufacture various lightweight aggregate whose dry specific gravity ranged about from 0.6 to 1.4 by using this optimum mixing ratio. From the test results of the qualities of aggregate, it showed that the 10% granules crushing value test and water absorption percentage ranged about 5∼10 ton and 10∼20%. Thus, it was favorably comparable to those of the imported aggregate. The manufactured lightweight aggregate could be used for structural concrete and non-structural concrete.

Durability Performances of Concrete Produced with Recycled Bio-Polymer Based on Sargassum Honeri (괭생이모자반 기반의 자원순환형 바이오 폴리머를 혼입한 콘크리트의 내구성능)

  • Lee, Byung-Jae;Lee, Sun-Mok;Hyun, Jung-Hwan;Kim, Yun-Yong
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.445-451
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    • 2019
  • In this study, we evaluated the durability of concrete produced with recycled polymer that could replace synthetic polymer, which is the main raw material of bridge deck concrete pavement. As a result of the slump and air content test, the requirements of the Korea Highway Corporation Standard were satisfied with all mixing conditions. The slump was lowered when incorporating the recycled bio-polymer, compared to other mix proportions concrete. In contrast, the compressive strength was increased by 6.3~24.4% when the recycled bio-polymer was mixed, compared to the concrete produced with synthetic polymer. It should be noted that the compressive strength was lowered when synthetic polymer was added to concrete mixture. Durability test results showed the best durability when incorporating synthetic polymer. The durability of concrete also increased as the amount of recycled bio-polymer increased, however, the impact was slightly smaller than that of synthetic polymer.

Evaluation of Optimum Mix Proportion and Filling Performance of High-fluidity Concrete for SCP Module charging (SCP 모듈 충전용 고유동 콘크리트의 최적배합 도출 및 채움성능 평가)

  • Park, Gi-Joon;Kim, Sung-Wook;Park, Jung-Jun;Lee, Dong-Gyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.3
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    • pp.452-459
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    • 2017
  • In recent years, to reduce self-weight of structural elements, the use of SCP (Steel Concrete Plate) instead of prestressed concrete is increasing. Because SCP has a complicated sectional shape and includes a large number of studs, the use of high-fluidity concrete is required. Therefore, in this study, to prevent the restrained shrinkage behavior by the stud, the effects of using an expansive agent (EA) and shrinkage reducing agent (SRA) were investigated, and the optimal mixture proportions to maximize the filling capacity were determined based on the fine aggregate ratio. The test results indicated that the combined use of EA and SRA exhibited the smallest shrinkage. The ratio of the crushed sand and washed sea sand was determined to be 5:5, and the proper fine aggregate ratio was found to be 55.6%, because when the ratio was too high, a decrease in strength and an increase in shrinkage strain were expected. The high-fluidity concrete effectively filled the large-sized SCP module.

Durability Characteristics of Controlled Low Strength Material(Flowable Fill) with High Volume Fly Ash Content (다량의 플라이 애쉬를 사용한 저강도 고유동 충전재의 내구특성에 관한 연구)

  • 원종필;신유길
    • Journal of the Korea Concrete Institute
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    • v.12 no.1
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    • pp.113-125
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    • 2000
  • The purpose of this study was to examine the durability characteristics of controlled low strength material(flowable fill) with high volume fly ash content. Flowable fill refer to self-compacted, cementitious material used primarily as a backfill in lieu of compacted fill. The two primary advantages of flowable fill over traditional methods are its ease of placement and the elimination of settlement. Therefore, in difficult compaction areas or areas where settlement is a concern, flowable fill should be considered. The fly ash used in this study met the requirements of KS L 5405 and ASTM C 618 for Class F material. The mix proportions used for flowable fill are selected to obtain low-strength materials in the 10 to 15kgf/$\textrm{cm}^2$ range. The optimized flowable fill was consisted of 60kg f/$\textrm{m}^3$ cement content, 280kgf/$\textrm{m}^3$ fly ash content, 1400kgf/$\textrm{m}^3$ sand content, and 320kgf/$\textrm{m}^3$ water content. Subsequently, durability tests including permeability, warm water immersion, repeated wetting & drying, freezing & thawing for high volume fly ash-flowable fill are conducted. The results indicated that flowable fill has acceptable durability characteristics.

Modeling shotcrete mix design using artificial neural network

  • Muhammad, Khan;Mohammad, Noor;Rehman, Fazal
    • Computers and Concrete
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    • v.15 no.2
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    • pp.167-181
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    • 2015
  • "Mortar or concrete pneumatically projected at high velocity onto a surface" is called Shotcrete. Models that predict shotcrete design parameters (e.g. compressive strength, slump etc) from any mixing proportions of admixtures could save considerable experimentation time consumed during trial and error based procedures. Artificial Neural Network (ANN) has been widely used for similar purposes; however, such models have been rarely applied on shotcrete design. In this study 19 samples of shotcrete test panels with varying quantities of water, steel fibers and silica fume were used to determine their slump, cost and compressive strength at different ages. A number of 3-layer Back propagation Neural Network (BPNN) models of different network architectures were used to train the network using 15 samples, while 4 samples were randomly chosen to validate the model. The predicted compressive strength from linear regression lacked accuracy with $R^2$ value of 0.36. Whereas, outputs from 3-5-3 ANN architecture gave higher correlations of $R^2$ = 0.99, 0.95 and 0.98 for compressive strength, cost and slump parameters of the training data and corresponding $R^2$ values of 0.99, 0.99 and 0.90 for the validation dataset. Sensitivity analysis of output variables using ANN can unfold the nonlinear cause and effect relationship for otherwise obscure ANN model.

Strength Development and Freeze-Thaw Resistance of Concrete Incorporating High Volume Blast-Furnace Slag Subjected to Initial Frost Damage (초기동해를 받은 고로슬래그 다량 혼입 콘크리트의 강도발현 및 동결융해 저항성)

  • Koh, Kyung-Taek;Ryu, Gum-Sung
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.3
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    • pp.79-87
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    • 2011
  • Concrete incorporating high volume blast-furnace slag placed in cold weather regions might be in danger of initial frost damage because dependently on the mix proportions, the setting and the hardening would be remarkably delayed. Therefore, this study investigated to effect of the degree of frost on the strength development and the resistance to freezing and thawing of the concrete incorporating blast-furnace slag when being subjected to freeze at early age. As the experimental results, the concrete incorporating blast-furnace slag attacked by initial frost damage showed the remarkable reduction of both the compressive strength development and the resistance to freezing and thawing. Especially, the resistance to freezing-thawing of the concrete incorporating high volume blast-furnace slag became much lower than that of the normal concrete.

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Evaluation of Chloride Penetration in Concrete with Ground Granulated Blast Furnace Slag considering Fineness and Replacement Ratio (고로슬래그 미분말 콘크리트의 분말도 및 치환율에 따른 염해 저항성 평가)

  • Lee, Hyun-Ho;Kwon, Seung-Jun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.1 no.1
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    • pp.26-34
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    • 2013
  • Durability performance in RC structures varies significantly with changes in cover depth and mix proportions. GGBFS (Ground Granulated Blast Furnace Slag) is very effective mineral admixture and widely used for an improved resistance to chloride attack. In this paper, characteristics such as porosity, compressive strength, and diffusion coefficient are evaluated in GGBFS concrete with 30~70% of replacement ratio and $4,000{\sim}8,000cm^2/g$ of fineness. Through the tests, more dense pore structure, higher compressive strength, and lower diffusion coefficient are obtained in GGBFS concrete, which are evaluated to be more dependent on replacement ratio than fineness. With increasing curing period from 3 to 91 days, porosity decreases to 77.47% and strength increases to 373% in GGBFS concrete. Chloride diffusion coefficient in GGBFS concrete decreases to 64.4% compared with that in OPC concrete, which shows significant improvement of durability performance.

Performance Based Evaluation of Concrete Material Properties from Climate Change Effect on Temperature and Humidity Curing Conditions (기후변화의 온도와 습도 양생조건에 따른 콘크리트 재료특성의 성능중심평가)

  • Kim, Tae-Kyun;Shin, Jae-Ho;Shin, Dong-Woo;Shim, Hyun-Bo;Kim, Jang-Ho Jay
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.18 no.6
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    • pp.114-122
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    • 2014
  • Currently, global warming has become a serious problem arising from the usage of fossil fuels such as coal and petroleum. Moreover, due to the global warming, heat wave, heavy snow, heavy rain, super typhoon are frequently occurring all over the world. Due to these serious natural disasters, concrete structures and infrastructures are seriously damaged or collapsed. In order to handle these problems, climate change oriented construction technology and codes are necessary at this time. Therefore, in this study, the validity of the present concrete mixture proportions are evaluated considering temperature and humidity change. The specimens cured at various temperature and humidity conditions were tested to obtain their compressive and split tensile strengths at various curing ages. Moreover, performance based evaluation (PBE) method was used to analyze the satisfaction percentage of the concrete cured at various condition. From the probabilistic method of performance evaluation of concrete performance, feasibility and usability can be determined for future concrete mix design.

The Bond Characteristics of Deformed Bars in Recycled Coarse Aggregates Concrete (RCAC) (순환골재 콘크리트와 이형철근의 부착 특성)

  • Jeon, Su-Man;Yun, Hyun-Do;Choi, Ki-Sun;You, Young-Chan;Kim, Keung-Hwan
    • Journal of the Korea Concrete Institute
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    • v.20 no.2
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    • pp.165-173
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    • 2008
  • One of the most important requirements for reinforced concrete constructions is the bond behavior between concrete and reinforcement. For practical application, it is very important to study bond behavior of reinforcing bars in recycled aggregate concrete (RAC). Thirty six pull-out tests were carried out in order to investigate the bond behaviour between recycled coarse aggregate concrete (RCAC) and deformed bars. RCA replacement ratios (i.e., 0%, 30%, 60% and 100%) and positions of deformed bar (i.e., vertical and horizontal position) were considered as variables in this paper. Each specimen was in the form of a cube, with edges of 150 mm in length and for the pull-out tests, a deformed bar, 13 mm in diameter, was embedded in the center of each specimen. Based on the test results, the bond strength between the RCAC and deformed bars were influenced by both RCA replacement ratios and positions of deformed bars. It was found that under the equivalent mix proportion (i.e., the mix proportions are the same, except for different RCA replacement ratios), the bond strength between the RCAC and the ribbed bar has no obvious relation with the RCA replacement ratio, whereas the positions of deformed bars have a significant effect on the bond behavior between the RCAC and deformed bars. Under the condition of same RCA replacement ratio, the specimen of horizontal reinforcement at upper position (HU type) appear considerably low bond stress.