• 소성∙가공
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• 제31권5호
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• pp.296-301
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• 2022

In this study, influence of the process parameters of the roller leveling process on the straightness of the steel wire was analyzed using numerical analysis. To construct the numerical analysis model, cross-sectional and longitudinal element sizes, which affect the prediction accuracy of longitudinal stress caused by bending deformation of the steel wire, were optimized, and mass scaling that satisfies prediction accuracy while reducing computational time was confirmed. By using the constructed numerical analysis model, the influence of various process parameters such as input direction of the steel wire, initial diameter of the steel wire, back tension and intermesh on the straightness was confirmed. The simulation result shows that the 3^rd and 4^th roller of vertical straightener had a significant influence on vertical shape of the steel wire.

• 한국정밀공학회지
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• 제11권4호
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• pp.58-68
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• 1994

An equilibrium approach is suggested as an effective tool for the analysis of sheet metal forming processes on the basis of force balance together with geometric relations and plasticity theroy. In computing a force balance equation, it is required to define a geometric curve approximating the shape of the sheet metal at any step of deformation from the geometric interaction between the die and the deforming sheet. Then the geometic informations for contacting and non-contacting sections of the sheet metal such as the number and length of both non-contact region, contact angle, and die radius of contact section are known from the geometric forming curve and utilized for optimization by force balance equation. In computation, the sheet material is assumed to be of normal amisotropy and rigid-phastic workhardening. It has been shown that there are good agreements between the equilibrium approach and FEM computation for the benchmark test example and auto-body panels whose sections can be assumed in plane-strain state. The proposed equilibrium approach can thus be used as a robust computational method in estimating the forming defects and forming severity rather quickly in the die design stage.

• Advances in Computational Design
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• 제8권2호
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• pp.97-112
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• 2023

The Finite Element (FE) modeling of Reinforced Concrete (RC) under seismic loading has a sensitive impact in terms of getting good contribution compared to experimental results. Several idealized model types for simulating the nonlinear response have been developed based on the plasticity distribution alone the model. The Continuum Models are the most used category of modeling, to understand the seismic behavior of structural elements in terms of their components, cracking patterns, hysteretic response, and failure mechanisms. However, the material modeling, contact and nonlinear analysis strategy are highly complex due to the joint operation of concrete and steel. This paper presents a numerical simulation of a chosen RC column under monotonic and cyclic loading using the FE Abaqus, to assessthe hysteretic response and failure mechanisms in the RC columns, where the perfect bonding option is used for the contact between concrete and steel. While results of the numerical study under cyclic loading compared to experimental tests might be unsuccessful due to the lack of bond-slip modeling. The monotonic loading shows a good estimation of the envelope response and deformation components. In addition, this work further demonstrates the advantage and efficiency of the damage distributions since the obtained damage distributions fit the expected results.

• 한국전산구조공학회논문집
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• 제31권5호
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• pp.251-258
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• 2018

도심지나 문화재가 인접한 지역 등의 소음, 진동 등 기존 발파해체 공법이 제한적인 조건에서 사용할 수 있는 구조물 해체공법으로 무소음화학팽창제(soundless chemical demolition agent, SCDA)를 이용한 공법이 있다. 그러나 SCDA의 사용에 대한 기준이나 가이드라인에 참고될 만한 연구는 미미한 실정이다. 이 연구에서는 실내실험을 수행하여 강관의 길이, 외부수분차단, 수화열 발산 등의 다양한 조건에 따른 SCDA의 팽창압 발현 특성을 확인하였다. 또한 SCDA의 최소요구팽창압 예측을 위한 해석모델(자유단 1면, 고정단 3면의 직사각형 모델)을 개발하고 주요변수해석(홀 간 거리, 콘크리트 압축강도)을 수행하였다. 이 연구의 해석결과를 활용하여 자유단으로부터 콘크리트 구조물의 박락을 효과적으로 유도할 수 있을 것으로 판단된다.

• 터널과지하공간
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• 제10권2호
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• pp.173-179
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• 2000

절리면의 전단거동에서 나타나는 응력 및 변위의 비선형 특성을 탄소성해석에 의해 모사하는 경우 소성유동법칙이 해석결과에 미치는 영향을 검토하였다. Plesha의 절리구성모델을 적용하여 일정수직응력조건과 일정수직변위조건에서 수치직접전단시험을 실시하였다. 연상유동법칙을 적용하면 과도한 수직팽창이 예측되는 반면에 비연상유동법칙을 적용한 해석은 실제 절리거동을 잘 모사하고 있음을 보였다. 비연상유동법칙의 적용으로 강성행렬이 비대칭이 피는 단점을 보완하기 위해 비연상유동법칙을 적용하는 경우라도 요소의 접선강성행렬을 대칭화시키는 수치해석 기법이 제안되었다. 본래의 절리면과 동일한 소성변형을 일으키지만 연상유동법칙을 따르는 등가의 절리면을 가정함으로써 대칭인 탄소성행렬을 유도하였다. 일정수직음력조건에서 수티 직접전단시험을 실시하여 제안된 강성행렬 대칭화 기법의 유효성을 검증하였다.

• Advances in Computational Design
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• 제5권4호
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• pp.417-443
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• 2020

Tunnels have been an integral part of human civilization. Due to complexity in its design and structure, the stability of underground structures under extreme loading conditions has utmost importance. Increased terrorism and geo-political conflicts have forced the engineers and researchers to study the response of underground structures, especially tunnels under blast loading. The present study has been carried out to seek the response of tunnel structures under blast load using the finite element technique. The tunnel has been considered in quartzite rock of northern India. The Mohr-Coulomb constitutive model has been adopted for the elastoplastic behaviour of rock. The rock model surrounding the tunnel has dimensions of 30 m x 30 m x 35 m. Both unlined and lined (concrete) tunnel has been studied. Concrete Damage Plasticity model has been considered for the concrete lining. Four different parameters (i.e., tunnel diameter, liners thickness, overburden depth and mass of explosive) have been varied to observe the behaviour under different condition. To carry out blast analysis, Coupled-Eulerian-Lagrangian (CEL) modelling has been adopted for modelling of TNT (Trinitrotoluene) and enclosed air. JWL (Jones-Wilkins-Lee) model has been considered for TNT explosive modelling. The paper concludes that deformations in lined tunnels follow a logarithmic pattern while in unlined tunnels an exponential pattern has been observed. The stability of the tunnel has increased with an increase in overburden depth in both lined and unlined tunnels. Furthermore, the tunnel lining thickness also has a significant effect on the stability of the tunnel, but in smaller diameter tunnel, the increase in tunnel lining thickness has not much significance. The deformations in the rock tunnel have been decreased with an increase in the diameter of the tunnel.

• 소성∙가공
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• 제29권5호
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• pp.241-250
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• 2020

In this study, the methodology of the springback prediction of automotive parts applied 3rd generation AHSS was investigated using the response surface model analysis based on a regression model, and the meta model analysis based on a Kriging model. To design the learning data set for constructing the springback prediction models, and the experimental design was conducted at three levels for each processing variable using the definitive screening designs method. The hat-shaped member, which is the basic shape of the member parts, was selected and the springback values were measured for each processing type and processing variable using the finite element analysis. When the nonlinearity of the variables is small during the hat-shaped member forming, the response surface model and the meta model can provide the same processing parameter. However, the accuracy of the springback prediction of the meta model is better than the response surface model. Even in the case of the simple shape parts forming, the springback prediction accuracy of the meta model is better than that of the response surface model, when more variables are considered and the nonlinearity effect of the variables is large. The efficient global optimization algorithm-based Kriging is appropriate in resolving the high computational complexity optimization problems such as developing automotive parts.

• 소성∙가공
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• 제17권8호
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• pp.594-599
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• 2008

This paper presents a micro air pump based on the synthetic jet to supply reactant at the cathode side for micro fuel cells. The synthetic jet is a zero mass flux device that converts electrical energy into the momentum. The synthetic jet actuation is usually generated by a traditional PZT-driven actuator, which consists of a small cylindrical cavity, orifices and PZT diaphragms. Therefore, it is very important that the design parameters are optimized because of the simple configuration. To design the synthetic jet micro air pump, a numerical analysis has been conducted for flow characteristics with respect to various geometries. From results of numerical analysis, the micro air pump has been fabricated by the PDMS replication process. The most important design factors of the micro air pump in micro fuel cells are the small size and low power consumption. To satisfy the design targets, we used SP4423 micro chip that is high voltage output DC-AC converter to control the PZT. The SP4423 micro chips can operate from $2.2{\sim}6V$ power supply(or battery) and is capable of supplying up to 200V signals. So it is possible to make small size controller and low power consumption under 0.1W. The size of micro air pump was $16{\times}13{\times}3mm^3$ and the performance test was conducted. With a voltage of 3V at 800Hz, the air pump's flow rate was 2.4cc/min and its power consumption was only 0.15W.

• Coupled systems mechanics
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• 제11권1호
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• pp.55-78
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• 2022

The main aim of this paper is the identification of the model parameters for the constitutive model of concrete and concrete-like materials capable of representing full set of 3D failure mechanisms under various stress states. Identification procedure is performed taking into account multi-scale character of concrete as a structural material. In that sense, macro-scale model is used as a model on which the identification procedure is based, while multi-scale model which assume strong coupling between coarse and fine scale is used for numerical simulation of experimental results. Since concrete possess a few clearly distinguished phases in process of deformation until failure, macro-scale model contains practically all important ingredients to include both bulk dissipation and surface dissipation. On the other side, multi-scale model consisted of an assembly micro-scale elements perfectly fitted into macro-scale elements domain describes localized failure through the implementation of embedded strong discontinuity. This corresponds to surface dissipation in macro-scale model which is described by practically the same approach. Identification procedure is divided into three completely separate stages to utilize the fact that all material parameters of macro-scale model have clear physical interpretation. In this way, computational cost is significantly reduced as solving three simpler identification steps in a batch form is much more efficient than the dealing with the full-scale problem. Since complexity of identification procedure primarily depends on the choice of either experimental or numerical setup, several numerical examples capable of representing both homogeneous and heterogeneous stress state are performed to illustrate performance of the proposed methodology.

• Composites Research
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• 제36권6호
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• pp.416-421
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• 2023

Multifunctional composite materials capable of both load-carrying and energy functions are promising innovative candidates for the advancement of contemporary technologies owing to their relative feasibility, cost-effectiveness, and optimized performance. Carbon fiber (CF)-based structural batteries utilize the graphitic inherent structure to enable the employment of carbon fibers as electrodes, current collectors, and reinforcement, while the matrix system is an ion-conduction and load transfer medium. Although it is possible to enhance performance through the modification of constituents, there remains a need for a systematic design methodology scheme to streamline the commercialization of structural batteries. In this work, a bi-phasic epoxy-based ionic liquid (IL) modified structural battery electrolyte (SBE) was developed via thermally initiated phase separation. The polymer's morphological, mechanical, and electrochemical characteristics were studied. In addition, the interfacial shear strength (IFSS) between CF/SBE was investigated via microdroplet tests. The results accentuated the significance of considering IFSS and matrix plasticity in designing composite structural batteries. This approach is expected to lay the foundation for realizing smart structures with optimized performance while minimizing the need for extensive trial and error, by paving the way for a streamlined computational design scheme in the future.