• Title/Summary/Keyword: Compressor valve leakage

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Analysis of leakage factors affecting ECV performance in variable compressor

  • Mahmud, Md. Iqbal;Cho, Haeng Muk
    • Journal of Energy Engineering
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    • v.23 no.4
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    • pp.183-188
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    • 2014
  • Solenoid operated electromagnetic control valve (ECV) using in an external variable displacement swash plate type compressor is widely used for air conditioning control system because of its low energy consumption and high efficient characteristics. ECV controls the entire vehicle air conditioning system by means of a pulse width modulation (PWM) system that supplied from an external controller. Different pressure ports located within ECV has important functions to control the air/refrigerant flow through its internal passages. The flow paths are preciously maintained with acceptable ranges of leakage (gap) between the parts inside it which is followed by effective design and critical dimensioning of its internal features. Therefore, it saves energy losses from the solenoid operation as well as ensures the balance of forces within it. The research paper highlights analysis of the leakages (at different pressure ports) and dimensioning tolerance factors that affects the ECV performance.

Flow Structure Interaction 3-D Reciprocating Compressor and Impact Analyses of Compressor Discharge Valve (압축기 토출벨브의 유체-구조 연계해석 및 충돌해석)

  • Octavianty, Ressa;Kim, Dong-Hyun;Park, Kang-Gyun;Jung, Won-Hyun;Ahn, Jae-Woo;Moon, Kyeong-Ho;Ko, Young-Pil;Kim, Hyeong-Sik
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.633-640
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    • 2007
  • In this paper, 3-D reciprocating compressor is taken into flow-structure interaction analysis. The full cycle process consisted of cylinder expansion and compression has been modeled without considering flow leakage through cylinder wall. Fully-coupled FSI analysis of this compressor model was iteratively solved and gives sufficient result with the experimental test. The study is emphasized to thoroughly investigate discharge valve motion, opening and closing, in order to determine discharge valve region which is prone to have high effective stress. The cylinder pressure is successfully validated before conducting impact analyses between discharge valve and other susceptible supported structure. Velocity profile has been obtained in FSI analysis is used as initial condition to carry out further impact analyses. Stress result of discharge valve and valve spring gives preliminary estimation of higher stress area due to its impact phenomena.

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A Study on Durability Test of Check Valve for CNG Vehicles (천연가스 차량용 체크밸브의 내구성능에 관한 연구)

  • Kim, Chang-Gi;Lee, Sun-Youp;Cho, Gyu-Baek
    • Journal of the Korean Institute of Gas
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    • v.13 no.6
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    • pp.15-20
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    • 2009
  • The number of compressed natural gas (CNG) vehicles have increased gradually by virtue of korea government's urban air quality improvement policy since 1998. Although the use of CNG as transportation fuel gives environmental benefits, there is a possibility of huge accidents from unexpected fire. Therefore, needs for the guarantee of safety are indispensible for the reliable operation of CNG vehicles. A check valve is a safety device which prevents leakage of the pressurized fuel charged in a fuel tank. Durability of this component should be guaranteed in spite of repeated operation. This research has performed durability tests of a CNG check valve regarding the repeated usage, extreme chattering, and the effect of compressor oil.Although a check valve used for CNG vehicle satisfies validation requirements in the test results, it has been found that problem in the function of leakage prevention in a check valve could take place in the case of prolonged exposure to compressor oil.

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Fault Diagnosis Algorithm of an Air-conditioning System by using a Neural No-fault Model and a Dual Fuzzy Logic (신경망무고장모델과 이중퍼지로직을 사용한 냉방기 고장진단 알고리즘)

  • Han Do-Young;Jung Nam-Chul
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.10
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    • pp.791-799
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    • 2006
  • The fault diagnosis technologies may be applied in order to decrease the energy consumption and the maintenance cost of an air-conditioning system. In this paper, a fault diagnosis algorithm was developed by using a neural no-fault model and a dual fuzzy logic. Five different faults, such as the compressor valve leakage, the liquid line blockage, the condenser fouling, the evaporator fouling, and the refrigerant leakage of an air-conditioning system, were considered. The fault diagnosis algorithm was tested by using a fault simulation facility. Test results showed that the algorithm developed for this study was effective to detect and diagnose various faults. Therefore, this algorithm may be practically used for the fault diagnosis of an air-conditioning system.

Effect of heat Leak on Cycle Characteristics of Refrigerator (냉장고 사이클 특성에 미치는 열손실량의 영향)

  • 신진규
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.6
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    • pp.871-879
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    • 1998
  • The refrigerator consists of many components such as compressor condenser expansion valve evaporator and the cabinet which filled by urethane foam. In this paper the heat leakage of refriger-ator is measured by the new experiment method which is different from a present method, The devi-ation of the UA(overall heat transfer coefficient times area) between the simulation and experiments is about 7-8%. Using the modeling of various components of refrigeration system a performance analysos of CFC 12 and HFC 134a is performed numerically on the UA. As the results of this study according to increase the heat leakage the refrigeration load and mass flow rate of refrigerant are increased. And the increase of the mass flow rate results in the increase of the condensing and evapo-rating temperature. Therefore according to increase of the heat leakage the COP leads to increase because the increase of refrigeration capacity is larger than the increase if compressor power.

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The Fault Detection of an Air-Conditioning System by Using a Residual Input RBF Neural Network (잔차입력 RBF 신경망을 사용한 냉방기 고장검출 알고리즘)

  • Han, Do-Young;Ryoo, Byoung-Jin
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.8
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    • pp.780-788
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    • 2005
  • Two different types of algorithms were developed and applied to detect the partial faults of a multi-type air conditioning system. Partial faults include the compressor valve leakage, the refrigerant pipe partial blockage, the condenser fouling, and the evaporator fouling. The first algorithm was developed by using mathematical models and parity relations, and the second algorithm was developed by using mathematical models and a RBF neural network. Test results showed that the second algorithm was better than the first algorithm in detecting various partial faults of the system. Therefore, the algorithm developed by using mathematical models and a RBF neural network may be used for the detection of partial faults of an air-conditioning system.

Field Cooling Tests of Paddy Stored in Steel Bins with a Grain Cooler (곡물냉각기를 이용한 철제 원형빈에서 벼 냉각)

  • 김의웅;김동철
    • Food Science and Preservation
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    • v.11 no.2
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    • pp.263-268
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    • 2004
  • Two field cooling tests were conducted to evaluate the cooling characteristic of paddy with a prototype grain cooler. The first test was carried out during summer season in a steel bin with 180.3ton of paddy at Sunchon. And the second test was carried out during harvesting season in a steel bin with 272.2ton of paddy at Ulsan. At the first test, initial paddy temperature of 23.6$^{\circ}C$ was dropped to 14$^{\circ}C$, and initial moisture content of 19.9% was dropped to 19.3% after 52.5 hours of cooling. At the second test, initial paddy temperature of 16.1$^{\circ}C$ dropped to 5.5$^{\circ}C$ after 78.0 hours of cooling. And, at the first test, the average air flow rates of chilled air leaving the grain cooler and penetrating the grain layer were 77.5 ㎥/min and 42.5 ㎥/min, respectively. To prevent leakage of chilled air from plenum chamber of steel bin, which was about 45% of the average air flow rates of chilled air leaving the grain cooler, a proper method was required. The average total power consumption at the first test during summer was 22.1 ㎾ with control of fan damper. At the second test, it was 17.4 ㎾ due to controlling the capacity of compressor with unloading solenoid valve and changing the flow rates of hot refrigerant gas flowing into evaporator and reheater from compressor, resulting in 27% reduction of energy consumption.