• Title/Summary/Keyword: Compressor Casing

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Effects of Casing Shape on the Performance of a Small-sized Centrifugal Compressor

  • Kim, D.W.;Kim, H.S.;Kim, Youn-J.
    • International Journal of Air-Conditioning and Refrigeration
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    • v.11 no.3
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    • pp.132-139
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    • 2003
  • The effects of casing shapes on the performance and the interaction between an impeller and a casing in a small-sized centrifugal compressor are investigated. Especially, numerical analyses are conducted for the centrifugal compressor with both a circular casing and a volute one. The optimum design for each element (i.e., impeller, diffuser and casing) is important to develop an efficient and compact compressor using alternative refrigerant as working fluids. Typical rotating speed of the compressor is in the range of 40,000∼45,000 rpm. The impeller has backswept blades due to tip clearance and a vane diffuser has wedge type. In order to predict the flow pattern inside an entire impeller, vaneless diffuser and casing, calculations with multiple frames of reference method between the rotating and stationery parts of the domain are carried out. For computations of compressible turbulent flow fields, the continuity and time-averaged Navier-Stokes equations are employed. To evaluate the performance of two types of casings, the static pressure recovery and loss coefficients are obtained for various flow rates. Also, static pressure distributions around casings are studied for different casing shapes, which are very important to predict the distribution of radial load. The static pressure around the casing and pressure difference between the inlet and outlet of the compressor are measured for the circular casing.

Numerical Optimization of a Transonic Axial Compressor with Casing Grooves for Improvement of Operating Stability (케이싱 그루브가 장착된 천음속 축류압축기의 작동 안정성 향상을 위한 수치최적화)

  • Kim, Jin-Hyuk;Choi, Kwang-Jin;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.14 no.5
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    • pp.31-38
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    • 2011
  • Optimization using a hybrid multi-objective evolutionary algorithm coupled with response surface approximation has been performed to improve the performance of a transonic axial compressor with circumferential casing grooves. In order to optimize the operating stability and peak adiabatic efficiency of the compressor with circumferential casing grooves, tip clearance, angle distribution at blade tip and the depth of the circumferential casing grooves are selected as design variables. Three-dimensional Reynolds-averaged Navier-Stokes equations with the shear stress transport turbulence model are discretized by finite volume approximations. The trade-off between two objectives with the interaction of blade and casing treatment is determined and discussed with respect to the representative clusters in the Pareto-optimal solutions compared to the axial compressor without the casing treatment.

An Analysis on Three-dimensional Viscous Flow Fields in the Volute Casing of a Small-size Turbo-compressor (소형터보압축기 볼류트 내부의 3차원 점성 유동장 해석)

  • Kim, D.W.;Kim, Youn-J.
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.777-782
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    • 2000
  • The flow fields in the volute casing of a small-size turbo-compressor at different flowrate (design point ${\pm}20%$) are studied by numerical analysis. The governing equations for three-dimensional steady viscous flow are solved using SIMPLE algorithm with commercial code of STAR-CD. Numerical results show that the three-dimensional flow pattern inside the volute casing of a small-size turbo-compressor is strongly influenced by secondary flows that are typically created by the curvature or the casing passages. The flow pattern in the casing also affects the performance of the turbo-compressor. In order to elucidate the loss mechanism through the volute, we prepared the secondary flow, velocity magnitude, and static pressure distribution at the four cross-sectional planes of the casing.

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Effects of Casing Shape on the Performance of a Small-Size Turbo-Compressor (케이싱 형상 변화가 소형 터보압축기 성능에 미치는 영향)

  • 김동원;김윤제
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.12
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    • pp.1031-1038
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    • 2002
  • The effects of casing shape on the performance and interaction between the impeller and casing in a small-size turbo-compressor are investigated. Numerical analysis is conducted for the compressor with circular and single volute casings from inlet to discharge nozzle. In order to predict the flow pattern inside the entire impeller, vaneless diffuer and casing, calculations with multiple frames of reference method between the rotating and stationery parts of the domain are carried out. For compressible turbulent flow fields, the continuity and three-dimensional time-averaged Wavier-Stokes equations are employed. To evaluate the performance of two types of casings, the static pressure and loss coefficients are obtained with various flow rates. Also, static pressure distributions around casings are studied for different casing shapes, which are very important to predict the distribution of radial load. To prove the accuracy of numerical results, measurements of static pressure around casing and pressure difference between the inlet and outlet of the compressor are peformed for the circular casing. Comparisons of these results between the experimental and numerical analyses are conducted, and reasonable agreement is obtained.

Performance Enhancement of a Low Speed Axial Compressor Utilizing Simultaneous Tip Injection and Casing Treatment of Groove Type

  • Taghavi-Zenouz, Reza;Behbahani, Mohammad Hosein Ababaf
    • International Journal of Aeronautical and Space Sciences
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    • v.18 no.1
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    • pp.91-98
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    • 2017
  • Performance of a low speed axial compressor is enhanced through a proper configuration of blade row tip injection and casing treatment of groove type. Air injectors were mounted evenly spaced upstream of the blade row within the casing groove and were all aligned parallel to the compressor axis. The groove, which covers all the blade tip chord length, extends all-round the casing circumference. Method of investigation is based on solution of the unsteady form of the Navier-Stokes equations utilizing $k-{\omega}$ SST turbulence model. Extensive parametric studies have been carried out to explore effects of injectors' flow momentums and yaw angles on compressor performance, while being run at different throttle valve setting. Emphasis has been focused on situations near to stall condition. Unsteady numerical analyses for untreated casing and no-injection case for near stall condition provided to discover two well-known criteria for spike stall inception, i.e., blade leading edge spillage and trailing edge back-flow. Final results showed that with only 6 injectors mounted axially in the casing groove and at yaw angle of 15 degrees opposite the direction of the blade row rotation, with a total mass flow rate of only 0.5% of the compressor main flow, surprisingly, the stall margin improves by 15.5%.

A Study on Performance Characteristics of an Axial Compressor with the Casing Groove (케이싱 그루브가 존재하는 축류압축기의 성능특성 연구)

  • Choi, Kwang-Jin;Kim, Jin-Hyuk;Kim, Kwang-Yong
    • The KSFM Journal of Fluid Machinery
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    • v.13 no.2
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    • pp.24-29
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    • 2010
  • This paper presents a study on the performance of NASA Rotor 37 with the casing grooves based on three-dimensional numerical analysis. Reynolds-averaged Navier-Stokes equations are solved on a hexahedral grid with the shear stress transport model as a turbulence closure model. The governing equations are discretized by a finite volume method. The validation of the numerical results is performed through experimental data for the total pressure ratio and the adiabatic efficiency. The investigation for an axial compressor with a smooth casing and the casing grooves is carried out to compare the performance parameters, for example, surge margin and efficiency, etc. The surge margin is improved in the case of the casing grooves while remarkable improvement of the efficiency is not produced. The result shows that the casing groove is beneficial to expand the operating range of NASA Rotor 37.

Interaction of Impeller and Volute in a Small-size Turbo-Compressor (소형터보압축기 회전차와 볼류트의 상호작용)

  • Kim, D.W.;Ahn, B.J.;Kim, Youn-J.
    • Proceedings of the KSME Conference
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    • 2001.06e
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    • pp.807-812
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    • 2001
  • The effects of casing shapes on the interaction of the impeller and volute in a small-size turbo-compressor are investigated. Numerical analysis is conducted for the compressor with circular and single volute casings from inlet to discharge nozzle. In order to predict the flow pattern inside the entire impeller, vaneless diffuser, and casing, calculations with a multiple frame of reference method between the rotating and stationery parts of the domain are carried out. For incompressible turbulent flow fields, the continuity and three-dimensional time-averaged Navier-Stokes equations are employed. To predict the performance of two types of casings, the static pressure and loss coefficients are obtained with various flow rates. Also, static pressure distributions around casings are studied for different casing shapes, which are very important to predict the distribution of radial load.

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Investigation on the Off Design Performance of a Transonic Compressor with Circumferential Grooves

  • Zhu, Jianhong;Piao, Ying;Zhou, Jianxing;Qi, Xingming
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.66-71
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    • 2008
  • Two cases with circumferential grooves were designed for a transonic compressor, and 3-D numerical simulations were conducted for stall mechanism at three representative speeds. A conclusion can be drawn from the comparison between compressors with or without casing treatment that: with the rising of rotation speed, stall margin increases dramatically under the help of casing treatments, and the case with middle grooves has reasonable compromise between stall margin increment and efficiency cutting. At lower speed, the increment reduces, and grooves at the back of blade tip have more influence on stall margin. Further investigation shows there is a transition in mechanism of compressor stall with the decline of rotational speed: at high rotation speed, the expansion of stall margin mainly results from the suppression of tip leakage vortex by casing treatments, yet it benefits more from the depression of boundary layer separation from suction surface of blade tip.

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Numerical and Experimental Study on the Surge Performance Improvement by the Bleed Slot Casing of a Centrifugal Compressor (서지성능 향상을 위한 원심압축기의 Bleed Slot Casing의 설계변수에 대한 해석 및 시험 평가)

  • Kim, Hong-Won;Chung, Jae-Hoon;Ryu, Seung-Hyup;Lee, Geun Sik
    • The KSFM Journal of Fluid Machinery
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    • v.18 no.2
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    • pp.22-28
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    • 2015
  • The primary design goal of a compressor is focused on improving efficiency. Secondary objective is to widen the operating range of compressor. This paper presents a numerical and experimental investigation of the influence of the bleed slot on the operating range for the 1.2 MW class centrifugal compressor installed in a turbocharger. The main design parameters of the bleed slot casing are upstream slot position, inlet pipe slope, downstream slot position and width. The DOE(design of experiment) method was carried out to optimize the casing design. Numerical analyses were done by the commercial code ANSYS-CFX based on the three dimensional Reynolds-averaged Navier-Stokes equations. Results showed that efficiency and pressure ratio increased as the downstream slot position and width were smaller and the upstream position was located away from the impeller inlet. Experimental works were also done with and without the bleed slot casing. The simulation results were in good agreement with the test data. Enhancement of both the surge margin up to 26.5% and the pressure ratio with the optimized bleed slot design were achieved, compared with the surge margin of only 6.6% without the bleed slot casing.