• Journal of Power System Engineering
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• v.11 no.3
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• pp.53-58
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• 2007

The ruptured blade which is rotating at high speed can damage severely the all stage compressor blades and the turbine components. If the shattered blades flow downstream inside the turbine parts, then the turbine blades and vanes can be damaged. The small parts of shattered blades which are flowed into the turbine parts pass through without any damages in the leading edge of the first stage stationary blades. Then they bump against the convex side of the leading edge of the first stage moving blades and the trailing edge of the first stage stationary blades repeatedly. The debris of shattered blades may plug the cooling holes in the turbine blades and vanes. The dent damage and the coating delamination could be also occurred by the debris of shattered blades flowed downstream inside the combustion liner and the transition piece. This paper analyzes the influence on the turbine components and the damage mechanism and characteristics in case of the damaged blade of the multiple-stage axial flow compressor.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.14 no.5
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• pp.410-415
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• 2004

To ensure a safe operation of the prototype KGT-74 kW small gas turbine, vibrational reliabilities of the compressor 1st, 2nd, and 3rd stages and turbine blades have been estimated and reviewed. FE analyses have been carried out to obtain the natural vibration characteristics of the blades, and impact modal testings have been performed on every each one of the blades to measure their 1st natural frequencies. Then, the Campbell diagram analyses have been carried out to judge the safety of the blades from resonant failures up to 6k harmonics. Results show that the compressor 1st stage blade is exposed to a potential resonant failure with 3k harmonic around a rated speed of 30,000 rpm but that the other compressor 2nd and 3rd stages and turbine blades are safe from resonant failures. Finally, 27,900 rpm is selected as the safe operation limit for the KGT-74 ㎾ gas turbine relative to the blade vibrations.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2003.05a
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• pp.297-302
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• 2003

To ensure a safe operation of the prototype KGT-74 ㎾ small gas turbine, vibrational reliabilities of the compressor 1st, 2nd. and 3rd stages and turbine blades have been estimated and reviewed. FE analyses have been tarried out to obtain the natural vibration characteristics of the blades, and impact modal testings have been performed on every each one of the blades to measure their 1st natural frequencies. Then, the Campbell diagram analyses have been carried out to Judge the safety of the blades from resonant failures up to 6k harmonics. Results show that the compressor 1st stage blade is exposed to a potential resonant failure with 3k harmonic around a rated speed of 30,000rpm but that the other compressor 2nd and 3rd stages and turbine blades are safe from resonant failures. Finally. 27,900 rpm Is selected as the safe operation limit for the KGT-74 ㎾ gas turbine relative to the blade vibrations.

• Transactions of the Korean Society for Noise and Vibration Engineering
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• v.20 no.11
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• pp.1025-1032
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• 2010

Gas turbine compressor blades used in a combined cycle power plant are possibly damaged and fractured during their operation. There are two possible causes of the failure of compressor blades; one is a defect of material quality which can be detected through some microscopic inspections for the fracture section, the other is high cycle fatigue problem caused by vibration and can be diagnosed by carrying out dynamic characteristics analysis for the blades. In this paper, in order to determine the cause of the failure of compressor blades in a combined cycle power plant, examination of the fracture section and the propagation mechanism of the crack via stress analysis are performed. Dynamic characteristics analysis via FRF estimation is also performed to identify the cause of failure.

• The KSFM Journal of Fluid Machinery
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• v.2 no.3 s.4
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• pp.30-36
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• 1999

Blade shape profile in the axial compressor is one of the most important factors governing its aerodynamic characteristics. Manufacturing tolerance, which is inevitable in the blade manufacturing processes, may change blade profile and as a consequence, it will affect the compressor performance. In this paper, influence of manufacturing tolerance on the aerodynamic characteristics of axial compressor blades with distortion of blade profile curvatures is investigated by using a flow simulation technique. It is found that manufacturing tolerance can be an important factor affecting the source of both profile and wake losses of the axial compressor blades.

• 한국전산유체공학회:학술대회논문집
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• 2008.03b
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• pp.152-155
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• 2008

In this paper, the effect of modification of geometric variables on the performance of a centrifugal compressor blade has been studied numerically. The compressor contains six main blades and six splitter blades. Reynolds averaged Navier-Stokes (RANS) equations with shear stress turbulence (SST) model are discretized by finite volume approximations and solved on hexahedral grids for flow analysis. The design variables from blade lean angle at tip and middle of the blade have been modified. The isentropic blade efficiency and pressure have been predicted with the variation of the variables. Frozen rotor simulation is performed and adiabatic wall condition has been used. One of the six blades of compressor has been used for simulation to reduce the computational load. Optimum number of meshes has been selected by grid-dependency test, and this is used for all the simulations with changing geometric variables. The detailed flow analysis results have been reported as well as the effects of the variables.

• Journal of Power System Engineering
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• v.2 no.3
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• pp.15-20
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• 1998

An integrated computing system has been developed for a Navier-Stokes design procedure of an axial-flow compressor blades. The process is done on the four separate steps, i.e., determination of the basic profiles, generation of computational grids, cascade flow simulation and analysis of the computed results in design sense. Applications are made to the blade design of the LP compressor. Computational results are analyzed with respect to the flow-field characteristics and are compared with the expected design requirements. The present system are coupled with the design procedure of the turbomachinery blades using the Navier-Stokes technique.

• 한국전산유체공학회:학술대회논문집
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• 2003.10a
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• pp.233-234
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• 2003

Fly ash enters axial compressor when a turbomachinery is operated in an adverse environment. We have numerically investigated erosion of the blade and shroud in the turbulent compressor passage flow under the influence of gas-particle two-phase interaction. There have appeared quasi-three dimensional calculations on this subject but not the complete three-dimensional gas-particle interaction as done in the present work. Lagrangian particle tracing technique is used on the base of parallel processing for efficient calculation. Accuracy of the present code is tested using the benchmark lPL nozzle. In the DFVLR compressor blades, we have shown that a large number of particles passing through the tip clearance make impact on the blade tip and on the shroud. Higher degree of erosion is resulted by the heavier particles due to the centrifugal force.

• 한국전산유체공학회:학술대회논문집
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• 2003.10a
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• pp.203-204
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• 2003

Fly ash enters axial compressor when a turbomachinery is operated in an adverse environment. We have numerically investigated erosion of the blade and shroud in the turbulent compressor passage flow under the influence of gas-particle two-phase interaction. There have appeared quasi-three dimensional calculations on this subject but not the complete three-dimensional gas-particle interaction as done in the present work. Lagrangian particle tracing technique is used on the base of parallel processing for efficient calculation. Accuracy of the present code is tested using the benchmark JPL nozzle. In the DFVLR compressor blades, we have shown that a large number of particles passing through the tip clearance make impact on the blade tip and on the shroud. Higher degree of erosion is resulted by the heavier particles due to the centrifugal force.

• The KSFM Journal of Fluid Machinery
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• v.6 no.3 s.20
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• pp.36-43
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• 2003

Operating performance of industrial gas turbines in combined cycle power plants depends upon atmospheric conditions. Compressor fouling caused by airborne particles in the atmosphere and their adhesions on compressor blades is one of critical phenomena related to the performance degradation of industrial gas turbines. Compressor fouling provokes increase of pressure loss in inlet duct, decrease of mass flow rate of intake air and decrease of compressor stage efficiency. In this study, impacts of compressor fouling on the performance of an industrial gas turbine operating at design point condition are investigated analytically. As results, it is found that the reduction of produced power with decreased mass flow rate of intake air caused by narrowed flow area by the adhesion of airborne particles on compressor blades is the most dominant impact on the gas turbine performance by the compressor fouling phenomena.