• Title/Summary/Keyword: Composite wind turbine blade

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Development of Heating Table Fabrication Process for the High Speed Curing Composites

  • Kim, Yun-Hae;Ha, Jin-Cheol;Lee, Jin-Woo;Park, Jun-Mu;Han, Joong-Won;Choi, Byung-Keun;Moon, Kyung-Man;Nisitani, Hironobu
    • International Journal of Ocean System Engineering
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    • v.3 no.1
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    • pp.38-43
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    • 2013
  • Wind turbine generator is, recently, becoming bigger and bigger. So, in order to produce large amounts of electricity generation, we have to consider the length and thickness of the blade. We investigated the skills of processing for making the super thickness laminate through development fabrication process for high speed curing composite heating table.

The FSI Analysis Evaluation of Strength for the Wind Turbine Rotor Blade Improved by the Aramid Fiber (아라미드섬유 보강 풍력발전기 로터 블레이드의 연성해석 강도평가)

  • Kim, Seok-Su;Kang, Ji-Woong;Kwon, Oh-Heon
    • Journal of Power System Engineering
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    • v.19 no.4
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    • pp.17-23
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    • 2015
  • Because of the energy resources shortage and global pollution, the wind power systems have been developed consistently. Among the components of the wind power system, the rotor blades are the most important component. Generally it is made of GFRP material. Recently, GFRP material has been replaced by CFRP composite material in the blade which has an aerodynamic profile and twisted tip. However the failures has occurred in the trailing edge of the blade by the severe wind loading. Thus, tougher material than CFRP material is needed as like the aramid fiber. In this study, we investigated the mechanical behaviors of the blade using aramid fiber composites about wind speed variation. One-way FSI (fluid-structure interaction)analysis for the wind rotor blade was conducted. The structural analyses using the surface pressure loading resulted from wind flow field analysis were carried out. The results and analysis procedure in this paper can be utilized for the best strength design of the blade with aramid fiber composites.

Wind Tunnel Test for Scaled Wind Turbine Model (Scale effect correction) (축소형 풍력터빈 풍동시험-축소효과 보상기법)

  • Cho, Tae-Hwan;Kim, Yang-Won;Park, Young-Min;Chang, Byeong-Hee
    • New & Renewable Energy
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    • v.4 no.2
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    • pp.87-93
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    • 2008
  • Wind tunnel test for the 12% scaled model of NREL Phase VI wind turbine was conducted in KARI low speed wind tunnel for $2006{\sim}2007$. The 1st and 2nd test was designed to find out the wind tunnel test method for the blade manufacturing accuracy and surface treatment method by using the composite and aluminum blades. And the 3rd test was designed to study the scale effect. The chord extension method which was used for Bo-105 40% scaled model was adapted for scale effect correction. Test results shows that the chord extension method works well for the torque slope but the maximum torque for scaled model is about 8% below than the real scale model. New correction method to correct this offset was proposed.

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Bend-Twist Coupling Behavior of 10 MW Composite Wind Blade (10 MW급 복합재 풍력 블레이드의 굽힘-비틀림 커플링 거동 연구)

  • Kim, Soo-Hyun;Shin, Hyungki;Bang, Hyung-Joon
    • Composites Research
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    • v.29 no.6
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    • pp.369-374
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    • 2016
  • In this study, a structural optimal design of 10 MW composite blade was performed using bend-twist coupled(BTC) design concept. Bend-twist coupling of blade means the coupling behavior between the bending and torsional deflections due to the composite lamina with fiber angle biased from the blade longitudinal axis. This can potentially improve the overall performance of composite blade and reduce the dynamic loading. Parametric studies on layup angle, thickness and area of off-axis carbon UD were conducted to find the optimum coupling effect with weight reduction. Comparing the results of fatigue load analysis between conventional model and BTC applied model, the damage equivalent load(DEL) of blade root area were decreased about 3% in BTC model. To verify the BTC effect experimentally, a 1:29 scaled model was fabricated and the torsion at the tip under deflection behavior of blade stiffener model was measured by static load test.

A Comparative Study on Structural Performance of Wind Turbine Composite Blades with Room-Temperature and Radiation Curing (상온 및 방사선 경화 복합재 풍력 블레이드의 구조성능 비교)

  • Jeon, Jae Heung;Kim, Sung Jun;Shin, Eui Sup
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.3
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    • pp.203-209
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    • 2012
  • In this paper, cross-sectional stiffnesses, static stresses, and dynamic natural frequencies are analyzed to examine the structural performance of wind turbine composite blades. The material properties of composite materials are based on room-temperature and radiation curing processes. The cross-sectional stiffnesses of composite blades are calculated by applying a beam theory with solid-profile cross sections. The wind turbine blades are modeled with a finite element program, and static analyses are carried out to check the maximum displacement and stress of the blades. In addition, dynamic analyses are performed to predict the rotating natural frequencies of the composite blades including the effects of centrifugal force. By comparing these analysis results, mainly owing to the material properties of composite materials, an improvement in the structural performance of the blades according to the curing process is investigated.

Test and evaluation of a large scale composite rotor blade for wind turbine (풍력발전용 대형 복합재 회전날개의 구조시험 및 평가에 관한 연구)

  • ;;;Y. Sugiyama
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2001.04a
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    • pp.91-94
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    • 2001
  • A structural test of the wind turbine rotor blade must be required to evaluate the uncertainty in design assessment due to use of material, design concepts, production processes and so on, and the possible impact on the structural integrity. In the full-scale static strength test, the measuring parameters are strain, displacements, loads, weight and the center of gravity. There are test equipments, measuring sensors, a test rig and fixtures to obtain measuring parameters. In order to simulate the aerodynamics load, the three-point loading method instead of the one-point loading method is applied. There is slightly some difference between the measured results and the predicted results with the reference fiber volume fraction of 60%. However, the agreement between the measured results and the predicted results with the actual fiber volume fraction of 52.5% is good. Even though a slightly non-linearity from 80% loading to 100% loading, a linear static solution is sufficient for the design purpose as the amount of the non-linearity is relatively small. Comparison between measured and predicted strain results at the maximum thickness positions of the blade profile for 0.236R(5.56m), 0.493R(11.59m) and 0.574R(13.43m), under 20%, 40%, 60%, 80% and 100% loadings for the upper part of the blade. The predicted values are in good agreement with the measured values.

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Test and evaluation of a large scale composite rotor blade for wind turbine (풍력발전용 대형 복합재 회전날개의 구조시험 및 평가에 관한 연구)

  • ;;;Y. Sugiyama
    • Journal of the Korean Society of Propulsion Engineers
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    • v.5 no.1
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    • pp.76-81
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    • 2001
  • A structural test of the wind turbine rotor blade is to evaluate the uncertainty of design due to selection of material, design concepts, production processes and so on, and their possible impacts on the structural integrity. In the full-scale static strength test, the measuring parameters are strain and displacements vs. loads, weight and the center of gravity. In order to simulate the aerodynamics load, the three-point loading method is applied. There is slight difference between the measured results and the predicted results for the reference fiber volume fraction of 60% . However, the agreement between the measured results and the predicted results with the actual fiber volume fraction of 52.5% is good. Even though a slightly non-linearity from 80% loading to 100% loading exists, a linear static solution is sufficient for the design purpose due to te small amount of non-linearity. Comparison between measured and predicted strain results at the maximum thickness positions of the blade profile for 0.236R(5.56m), 0.493R(11.59m) and 0.574R(13.43m), under 20%, 40%, 60%, 80% and 100% loadings for the upper part of the blade. The predicted values are in good agreement with the measured values.

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Introduction to the NREL Design Codes for System Performance Test of Wind Turbines - Part I : Preprocessor (풍력터빈 시스템 성능평가를 위한 NREL 프로그램군에 관한 소개 - 전처리기를 중심으로)

  • Bang, Je-Sung;Rim, Chae Whan;Chung, Tae Young
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.41.2-41.2
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    • 2011
  • NREL NWTC Deside codes are analyzed and introduced to develop the system performance simulation program for wind turbine generator systems. In this paper, The AirfoilPrep generating the airfoil data, the IECWind generating hub-height wind data with extreme condition following IEC 61400-1, the TurbSim generating stochastic full-field turbulent wind data, the PreComp calculating structural and dynamic properties of composite blade and the BModes making mode shapes of blade and tower are explained respectively.

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A Study on Optimmal Design of Filament Winding Composite Tower for 2 MW Class Horizontal Axis Wind Turbine Systems (2 MW급 대형 수평축 풍력발전시스템을 위한 필라멘트 와인딩 복합재 타워의 최적설계에 관한 연구)

  • Lim, Sung-Jin;Kong, Chang-Duk;Park, Hyun-Bum
    • Composites Research
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    • v.25 no.2
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    • pp.54-61
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    • 2012
  • In this study, a specific structural design procedure for 2 MW class glass/epoxy composite wind turbine system towers is newly proposed through load case study, trade-off study, optimal structural design and structural analysis. Optimal tower design is very important because its cost is about 20% of the wind turbine system's cost. In the structural design of the tower, three kinds of loads such as wind load, blades, nacelle and tower weight and blade aerodynamic drag load should be considered. Initial structural design is carried out using the netting rule and the rule of mixture. Then the structural safety and stability are confirmed using a commercial finite element code, MSC NASTRAN/PATRAN. The finally proposed tower configuration meets the tower design requirements.

A Study on Fatigue Life Design for Horizontal Axis Wind Turbine Composite Blade (수평축 풍력발전 시스템용 복합재 회전날개의 피로수명 설계에 관한 연구)

  • 공창덕;방조혁;정종철;강명훈;정석훈;류지윤;김기범
    • Journal of the Korean Society of Propulsion Engineers
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    • v.3 no.3
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    • pp.47-52
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    • 1999
  • Fatigue test is an essential procedure in the dynamic structure design. It is performed to confirm that the structure should safety the required life. In this study, fatigue life for 750㎾ class horizontal axis wind turbine composite blade was investigated. Required fatigue stress was calculated by fan Bond's empirical equation and S-N linear damage method. Fatigue load for FEM analysis was calculated using load spectrum through experiments and Spera's method. Service fatigue stress was obtained by FEM with the calculated fatigue load. From comparison of the fatigue stresses, fatigue life over 20 years was confirmed.

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