• Title/Summary/Keyword: Composite use

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A Study on Precise Drilling Characteristics of Carbon Fiber Epoxy Composite Materials (탄소섬유 에폭시 복합재료의 정밀드릴가공 특성에 관한 연구)

  • 김홍배
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.10
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    • pp.203-208
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    • 1998
  • Carbon fiber epoxy composite materials are widely used in the structures of aircrafts, robots and other machines because of their high specific strength, high specific stiffness and high damping. In order for the composite materials to be used in the aircraft structures or machine elements, accurate surfaces for bearing mounting or joints must be provided, which require precise machining. In this paper, the machinability characterisitcs of the drilling operation of the carbon fiber epoxy composite materials was experimentally investigated. The experimental results are as follows 1.The entrance of hole is very good manufacturing existing, but exit come to occur sever surface exfoliation. 2. The cutting force in drilling of the carbon fiber epoxy composite materials is decreased as the drilling speed increased. 3.The hole of the carbon fiber epoxy composite materials is not good manufacturing by use of the standard twist, therefore, the new drill designed in order to accurate hole.

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Free Vibration Analysis of Cantilevered Composite and Hybrid Composite Triangular Plates (외팔형 복합재료 및 혼합적층 삼각판의 자유진동 해석)

  • 이영신;최명환
    • Journal of KSNVE
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    • v.3 no.3
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    • pp.259-269
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    • 1993
  • For efficient use of composite materials in engineering applications the dynamic behavior, that is, natural frequencies, nodal patterns should be informed. This study presents the experimental and FEM results for the free vibration of cantilevered, symmetrically and antisymmetrically laminated composite triangular plates. The natural frequencies and nodal patterns of a number of CFRP, GFRP, composite-Aluminum and CFRP-GFRP hybrid composite plates are experimentally obtained. A method for the determination of the Young's modulus and test procedures are described. The natural frequencies are determined for a wide range of parameters: e.g., composite material constants, fiber angles and stacking sequences. Natural frequency and nondimensional frequency parameter results are compared with the finite element analysis and existing literatures. Agreement between experimental and calculated frequencies is excellent.

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A Study on the Vibration Characteristics of Laminated Composite Rectangular Plate using ANSYS (ANSYS를 이용한 복합 적층 사각판의 진동특성에 관한 연구)

  • 이기형
    • Journal of the Korean Society of Safety
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    • v.12 no.2
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    • pp.37-44
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    • 1997
  • Composite materials have various complicated characteristics depending on the ply materials, ply orientations, ply stacking sequences and boundary conditions. Therefore, it is difficult to analyze composite materials. For efficient use of composite materials in engineering applications, the dynamic behavior such as natural frequencies and nodal patterns should be identified. This study presents FEM results for the free vibration of symmetrically and antisymmetrically laminated composite and hybrid composite rectangular plates. The natural frequencies of laminated composite rectangular plates having the various boundary conditions (completely clamped, 2-edge clamped, cantilevered) are experimentally obtained. In order to demonstrate the validity of the experiment, FEM analysis using ANSYS was performed and natural frequencies experimentally obtained is compared with that calculated by FEM analysis. The results obtained from both experiment and FEM analysis show a good agreement.

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Strengthening of steel-concrete composite beams with prestressed CFRP plates using an innovative anchorage system

  • Wan, Shi-cheng;Huang, Qiao;Guan, Jian
    • Steel and Composite Structures
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    • v.32 no.1
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    • pp.21-35
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    • 2019
  • This study investigates the flexural behavior of steel-concrete composite beams strengthened with prestressed carbon fiber-reinforced polymer (CFRP) plates. An innovative mechanical anchorage system was developed. The components of the system can be easily assembled on site before applying a prestressing force, and removed from the structures after strengthening is completed. A total of seven steel-concrete composite specimens including four simply supported beams strengthened at the positive moment region and three continuous beams strengthened at the negative moment region were tested statically until failure. Experimental results showed that the use of prestressed CFRP plates enhanced the flexural capacity and reduced the mid-span deflection of the beams. Furthermore, by prestressing the CFRP laminates, the material was used more efficiently, and the crack resistance of the continuous composite specimens at the central support was significantly improved after strengthening. Overall, the anchorage system proved to be practical and feasible for the strengthening of steel-concrete composite beams. The theoretical analysis of ultimate bearing capacity is reported, and good agreement between analytical values and experimental results is achieved.

An Application of Smart Composite for Health Monitoring (Health Monitoring을 위한 스마트 복합재료의 적용)

  • Lee, Jin-Kyung;Ha, Young-Joon;Park, Young-Chul;Lee, Joon-Hyun;Lee, Sang-Pill
    • Journal of the Korean Society for Nondestructive Testing
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    • v.27 no.4
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    • pp.328-338
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    • 2007
  • One of main advantages of composite using smart material as reinforcement can be controlled cracks behavior inside the composite. If the smart composite is applied as part of the structure, the use of the shape memory effect of the smart material is the best way to protect the propagation of cracks generated in the structure while use. In this study, the optical manufacturing conditions for the smart composite were derived. In order to evaluate the shape memory effect by shape memory alloy, the tensile load was applied to the smart composite and stress distribution was inspected. And then, the smart composite was heated to a certain temperature and the shape memory alloy would shrink to the original shape. Finally, at this point the recovering status of stress using photoelastic instrument was discussed.

Experimental investigation of longitudinal shear behavior for composite floor slab

  • Kataoka, Marcela N.;Friedrich, Juliana T.;El Debs, Ana Lucia H.C.
    • Steel and Composite Structures
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    • v.23 no.3
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    • pp.351-362
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    • 2017
  • This paper presents an experimental study on the behavior of composite floor slab comprised by a new steel sheet and concrete slab. The strength of composite slabs depends mainly on the strength of the connection between the steel sheet and concrete, which is denoted by longitudinal shear strength. The composite slabs have three main failures modes, failure by bending, vertical shear failure and longitudinal shear failure. These modes are based on the load versus deflection curves that are obtained in bending tests. The longitudinal shear failure is brittle due to the mechanical connection was not capable of transferring the shear force until the failure by bending occurs. The vertical shear failure is observed in slabs with short span, large heights and high concentrated loads subjected near the supports. In order to analyze the behavior of the composite slab with a new steel sheet, six bending tests were undertaken aiming to provide information on their longitudinal shear strength, and to assess the failure mechanisms of the proposed connections. Two groups of slabs were tested, one with 3000 mm in length and other with 1500 mm in length. The tested composite slabs showed satisfactory composite behavior and longitudinal shear resistance, as good as well, the analysis confirmed that the developed sheet is suitable for use in composite structures without damage to the global behavior.

Strength of composite notches under shear load (전단하중을 받는 복합재료 다중 노치의 파괴강도)

  • 이재광;황병선;박승범;박인서;윤한기
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.50-53
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    • 2001
  • An experimental research work for the fracture and notch strength of thick laminates has been performed to develop high quality composite notches for structural use. Thus, the multi-directional laminates are designed and compared to the baseline aluminum. The difference of notch strength caused by manufacturing techniques is also discussed. The notches of selected materials are evaluated by the static test and low-velocity impact test. Failure modes are also observed and assessed. Material design is evaluated by the FEA(finite element analysis) and confirmed by experiments. The successful results are obtained for thick composite notches, which shows higher strength than aluminum notches.

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Design and Manufacture of Composite Machine Tool Structures for High Speed Milling Machines (고속 밀링 머신용 복합재료 이송부의 설계와 제작)

  • 서정도;김학성;김종민;최진경;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.223-226
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    • 2002
  • To maximize the productivity in machining molds and dies, machine tools should operate at high speeds. However, the productivity of mold manufacturing has not increased significantly because CNC milling machines have massive slides, which do not allow rapid acceleration and deceleration during the frequent starts/stops encountered in machining molds and dies. This paper presents the use of composites for these slides to overcome this limitation. The vertical and horizontal slides of a large CNC machine were constructed by bonding high-modulus carbon-fiber epoxy composite sandwiches to welded steel structures using adhesives. These composite structures reduced the weight of the vertical and horizontal slides by 34% and 26%, respectively, and increased damping by 1.5 to 5.7 times without sacrificing the stiffness. Without much tuning, this machine had a positional accuracy of $\pm5\mu\textrm{m}$ per 300 m of the slide displacement.

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Development of high-pressure Type 3 composite cylinder for compressed hydrogen storage of fuel cell vehicle (차량용 200bar 급 Type 3 복합재 압력용기의 개발 및 설계인증시험)

  • Chung, Sang-Su;Park, Ji-Sang;Kim, Tae-Wook;Chung, Jae-Han
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.203-206
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    • 2005
  • The objective of study on composite cylinder for alternative fuel vehicle is to develop safe, efficient, and commercially viable, on-board fuel storage system for the fuel cell vehicle or natural gas vehicle that use highly compressed gaseous fuel such as hydrogen or natural gas. This study presents the whole procedure of development and certification of a type 3 composite cylinder of 207bar service pressure and 70 liter water capacity, which includes design/analysis, processing of filament winding, and validation through various testing and evaluation. Design methods of liner configuration and winding patterns are presented. Three dimensional, nonlinear finite element analysis techniques are used to predict burst pressure and failure mode. Design and analysis techniques are verified through burst and cycling tests. The full qualification test methods and results for validation and certification are presented.

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A Study on the Vibration Characteristics Analysis of Composite Materials by Using Electronic Speckle PatternInterferometry Method (전자처리 스페클 패턴 간섭법을 이용한 복합재료의 진동 특성 해석에 관한 연구)

  • 김형택;정현철;양승필
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.388-392
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    • 1995
  • The Electronic Speckle Pattern Interferometry(ESPI) has been applied to many technical problems such as deformation and displacement measurement, strain visualization and surface roughness monitoring. Composite materials have various complicated characteristics depending on the ply materials,ply orientations,ply stacking sequences and boundary conditions. Therefore, it is difficult to analyze composite material. For efficient use of composit materials in engineering applications, the dynamic behavior such as, natural frequencies and modal patterns should be identified. This studying presents FEM results for the free vibration of symmetrically laminated composite as [30/-30/90] $_{s}$. The natural frequencies of laminated composite rectangular plates having the boundary condition(:2-edge clamped) are experimentally obtained. In order to demonstrate the validity of the experiment,FEM analysis using ANSYS was performed and natural frequencies experimentally obtained is compared with calculated by FEM analysis. The results obtained from both experiment and FEM analysis show a good agreement.t.

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