• Title/Summary/Keyword: Composite spar

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The Static Structural Design and Test of High Speed Propeller Blade (고속 프로펠러 블레이드 정적 구조 설계 및 시험)

  • Park, Hyun-Bum;Choi, Won
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.4
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    • pp.11-18
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    • 2014
  • The recent high speed propeller with blade sweep is required to have high strength to get the thrust to fly at high speed. The high stiffness and strength carbon/epoxy composite material is used for the major structure and skin-spar-foam sandwich structural type is adopted for advantage in terms of the blade weight. As a design procedure for the present study, the structural design load is estimated through investigation on aerodynamic load and then flanges of spars from major bending loads and the skin from shear loads are sized using the netting rule and Rule of Mixture. In order to investigate the structural safety and stability, stress analysis is performed by finite element analysis code MSC. NASTRAN. It is found that current methodology of composite structure design is a valid method through the static structural test of prototype blade.

Prediction of Fatigue Life for Composite Rotor Blade of Multipurpose Helicopter Using Strength Degradation Model (강도저하모델을 이용한 다목적헬리콥터용 복합재로터깃 피로수명예측)

  • 권정호;서창원
    • Composites Research
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    • v.14 no.2
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    • pp.50-59
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    • 2001
  • The predictions of residual strength evolution and fatigue life of full scale composite rotor blade for multipurpose helicopter were studied using a strength degradation model. Flight-by-flight load spectrum was developed on the basis of FELIX standard spectrum data. The laminated structural analysis was also performed to obtain corresponding local stress and/or strain spectra for each ply of laminate skin and glass roving spar structures around the blade root where fatigue damage was severely anticipated.

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Structural Analysis and Proof Test of Composite Rotor Blades for Wind Turbine (풍력발전기용 복합재 블레이드의 구조 해석 및 인증시험)

  • Park, Sun-Ho;Han, Kyung-Seop
    • New & Renewable Energy
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    • v.4 no.3
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    • pp.45-50
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    • 2008
  • GFRP based composite rotor blades were developed for 750 kW & 2 MW wind turbines. The blade sectional geometry was designed to have a general shell-spar and shear web structure. For verifying the structural safety under all relevant extreme loads specified in the GL guidelines, the structural analysis of the rotor blades was performed using commercial FEM codes. The static load carrying capacity, blade tip deflections and natural frequencies were evaluated to satisfy the strength and stability requirements. Full-scale proof tests of rotor blades were carried out with optical fiber sensors for real-time condition monitoring. Finally, the prototype of each rotor blade passed all proof tests for GL certification.

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Structural Analysis and Proof Test of Composite Rotor Blades for Wind Turbine (풍력발전기용 복합재 블레이드의 구조해석 및 인증시험)

  • Park, Sun-Ho;Han, Kyung-Seop
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.299-302
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    • 2008
  • GFRP based composite rotor blades were developed for 750kW & 2MW wind turbines. The blade sectional geometry was designed to have a general shell-spar and shear web structure. For verifying the structural safety under all relevant extreme loads specified in the GL guidelines, the structural analysis of the rotor blades was performed using commercial FEM codes. The static load carrying capacity, blade tip deflections and natural frequencies were evaluated to satisfy the strength and stability requirements. Full-scale proof tests of rotor blades were carried out with optical fiber sensors for real-time condition monitoring. Finally, the prototype of each rotor blade passed all proof tests for GL certification.

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Evaluation on Structural Safety for Carbon-Epoxy Composite Wing and Tail Planes of the 1.2 Ton Class WIG

  • Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.6 no.1
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    • pp.1-7
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    • 2019
  • In the present study, structural safety and stability on the main wing and tail planes of the 1.2 ton WIG(Wing in Ground Effect) flight vehicle, which will be a high speed maritime transportation system for the next generation, was performed. The carbon-epoxy composite material was used in design of wing structure. The skin-spar with skin-stressed structural type was adopted for improvement of lightness and structural stability. As a design procedure for this study, the design load was estimated with maximum flight load. From static strength analysis results using finite element method of the commercial codes. From the stress analysis results of the main wing, it was confirmed that the upper skin structure between the second rib and the third rib was unstable for the buckling load. Therefore in order to solve this problem, three stiffeners at the buckled region were added. After design modification, even though the weight of the wing was a little bit heavier than the target weight, the structural safety and stability was satisfied for design requirements.

Low-speed Impact Localization on a Stiffened Composite Structure Using Reference Data Method (기준신호 데이터를 이용한 보강된 복합재 구조물에서의 저속 충격위치 탐색)

  • Kim, Yoon-Young;Kim, Jin-Hyuk;Park, Yurim;Shrestha, Pratik;Kwon, Hee-Jung;Kim, Chun-Gon
    • Composites Research
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    • v.29 no.1
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    • pp.1-6
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    • 2016
  • Low-speed impact was localized on a stiffened composite structure, using 4 FBG sensors with 100 kHz-sampling rate interrogator and devised localization algorithm. The composite specimen consists of a main spar and several stringers, and the overall size of the specimen's surface is about $0.8{\times}1.2m$. Pre-stored reference data for 247 grid locations and 36 stiffener locations are gathered and used as comparison target for a random impact signal. The proposed algorithm uses the normalized cross-correlation method to compare the similarities of the two signals; the correlation results for each sensor's signal are multiplied by others, enabling mutual compensation. 20 verification points were successfully localized with a maximum error of 43.4 mm and an average error of 17.0 mm. For the same experimental setup, the performance of the proposed method is evaluated by reducing the number of sensors. It is revealed that the mutual compensation between the sensors is most effective in the case of a two sensor combination. For the sensor combination of FBG #1 and #2, the maximum localization error was 42.5 mm, with average error of 17.4 mm.

Study on Preliminary Structural Design of Light Weight Small Scale WIG Craft (경량화 소형 위그선 구조 예비 설계에 관한 연구)

  • Kong, Changduk;Park, Hyunbum;Kim, Juil;Lee, Seunghyeon;Yun, Jae-Hwi
    • Journal of Aerospace System Engineering
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    • v.1 no.1
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    • pp.36-44
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    • 2007
  • This study was performed on preliminary structural design of a small scale WIG craft which has been developed as a next generation high speed maritime transportation system in Korea. A composite structure design using the foam-sandwich for main wing and tail fins and the honeycomb sandwich and skin-stringer-ring frame for fuselage was applied for weight reduction as well as structural stability. A commercial FEM code, NASTRAN for was utilized to confirm the structural safety for the reiterate design modifications to meet design requirements including the target weight. Each main wing was jointed with the fuselage by eight high strength insert bolts for easy assembling and disassembling as well as for assuring the required 20 years service life. For control surface structural design, the channel type spar, the foam sandwich skin and the lug joint were adopted.

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Aeroelasitic Optimum Design for Composite Rotor Blades (복합재료 로우터 블레이드에 대한 공력탄성학적 최적설계)

  • Kwon, Hyuk-Jun;Cho, Maeng-Hyo;Choi, Ji-Hoon;Lee, In
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1222-1227
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    • 2000
  • The optimization study are carried out for helicopter rotor blades with composite box-beam spar. The objective function is to minimize the weight of rotor blades subject to frequency, aeroelastic stability and failure constraints. Design variables include the number of ply and ply angles of the laminated walls. The beam model of a hinge less rotor blade is based on a large deflection beam theory to describe the arbitrary large deflections and rotations. The p-k method and unsteady two dimensional strip theory are used to calculate aeroelastic stability boundary.

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Analysis and Design of 750kW Nacelle Cover (750kW 나셀커버 구조해석 및 설계)

  • Park, Jae-Hyun;Bang, Jo-Hyug;Park, Jin-Il;Ryu, Ji-Yune
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.295-298
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    • 2008
  • The major function of the nacelle cover is protecting the inside equipments. Therefore, it is required not only sufficient strength and stability but also light weight. In this paper, design loads are calculated according to the GL Wind guideline Ed. 2003. To ensure the structural safety, a composite structure is selected. The structural design is processed by two steps which are preliminary design and detail design. In the preliminary design step, a structural analysis is performed with initial thickness, 5mm. As reviewing above analysis results, weak regions of the nacelle cover reinforced using the spar cap structure which is same as the blade structure. In the analysis model, the support structure is connected with the nacelle cover and analyzed its structural safety at the same time.

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Structural Design on Joint Component of Composite Wing of WIG Craft

  • Lee, Younggyu;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.8 no.2
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    • pp.1-3
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    • 2021
  • This study proposed a specific preliminary structural design procedure of the main wing for a small scale WIG vehicle to meet the target weight of the system requirement. The high stiffness and strength Carbon-Epoxy material was used for lightness, and the foam sandwich type structure at the upper skin and the spar webs was adopted for improvement of structural stability. After structural design, wing joint part was designed. Through investigation on structural design result, design modification was performed. After design modification, even thought the designed wing weight was a little bit heavier than the target wing weight, the structural safety and stability of the final design feature was confirmed.