• Transactions of the Korean Society of Automotive Engineers
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• v.20 no.4
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• pp.33-38
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• 2012

Sandwich composite panel with high strength steel face can reduce the weight of the automotive structural parts. Unlike the parts in aerospace application, the automotive parts are made by the forming process for mass production. The CAE simulation can predict the failures caused by forces and deformation during the forming process. Since the material properties are very important factor for the simulation, we performed the tensile test to get the material properties. The inspections by the optical microscope at each strain level show the states of the polymer resin. The material properties measured by the tensile tests are used for the input data of simulation. The simulation predicts the forming process of the bumper back beam very exactly compared with the try out results.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.38 no.7
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• pp.727-736
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• 2010

A satellite that has an all-composite structure, STSAT-3(science and technology satellite), was initially developed in Korea. Partially use of advanced composites in space applications such as solar panel is well developed, however the application of an all-composite satellite bus has never been achieved in Korea. This study emphasizes the application of composite technology to the design and fabrication of an all-composite spacecraft bus for small-class satellite STSAT-3. Moreover its structure design concept is totally different from the one that was used in the previous satellites developed in Korea.

• Structural Engineering and Mechanics
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• v.47 no.5
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• pp.623-641
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• 2013

The fiber-reinforced polymer (FRP) composite panel, with the benefits of light weight, high strength, good corrosion resistance, and long-term durability, has been considered as one of the prosperous alternatives for structural retrofits and replacements. Although with these advantages, a further application of FRPs in bridge engineering may be restricted, and that is partly due to some unsatisfied thermal performance observed in recent studies. In this regard, Kansas Department of Transportation (DOT) conducted a field monitoring program on a bridge with glass FRP (GFRP) honeycomb hollow section sandwich panels. The temperatures of the panel surfaces and ambient air were measured from December 2002 to July 2004. In this paper, the temperature distributing behaviors of the panels are firstly demonstrated and discussed based on the field measurements. Then, a numerical modeling procedure of temperature fields is developed and verified. This model is capable of predicting the temperature distributions with the local environmental conditions and material's thermal properties. Finally, a parametric study is employed to examine the sensitivities of several temperature influencing factors, including the hollow section configurations, environmental conditions, and material properties.

• Advances in materials Research
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• v.6 no.4
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• pp.317-328
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• 2017

In this paper, an improved theoretical solution for interfacial stress analysis is presented for simply supported concrete beam bonded with a sandwich FGM plate. Interfacial stress analysis is presented for simply supported concrete beam bonded with a sandwich plate. This improved solution is intended for application to beams made of all kinds of materials bonded with a thin plate, while all existing solutions have been developed focusing on the strengthening of reinforced concrete beams, which allowed the omission of certain terms. It is shown that both the normal and shear stresses at the interface are influenced by the material and geometry parameters of the composite beam. A numerical parametric study was performed for different simulated cases to assess the effect of several parameters. Numerical comparisons between the existing solutions and the present new solution enable a clear appreciation of the effects of various parameters. The results of this study indicated that the FGM sandwich panel strengthening systems are effective in enhancing flexural behavior of the strengthened RC beams.

• Structural Engineering and Mechanics
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• v.86 no.4
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• pp.519-533
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• 2023

This work focuses on the dynamic analysis of thermal barrier coated straight and curved turbine blades modelled as functionally graded sandwich panel under thermal environment. The pre- twisted straight/curved blade model is considered to be fixed to the hub and, the complete assembly of the hub and blade are assumed to be rotating. The functionally graded sandwich composite blade is comprised of functionally graded face-sheet material and metal alloy core. The constituents' material properties are assumed to be temperature-dependent, however, the overall properties are evaluated using Voigt's micromechanical scheme in conjunction with the modified power-law functions. The blade model kinematics is based on the equivalent single-layer shear deformation theory. The equations of motion are derived using the extended Hamilton's principle by including the effect of centrifugal forces, and further solved via 2D- isoparametric finite element approximations. The mesh refinement and validation tests are performed to illustrate the stability and accurateness of the present model. In addition, frequency characteristics of the pre-twisted rotating sandwich blades are computed under thermal environment at various sets of parametric conditions such as twist angles, thickness ratios, aspect ratios, layer thickness ratios, volume fractions, rotational velocity and blade curvatures which can be further useful for designing the blade type structures under turbine operating conditions.

• Composites Research
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• v.27 no.1
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• pp.7-13
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• 2014

For each construction material used, there is certain theoretical limit in sizes. For tall building construction, the reduction in slab weight is the first step to take in order to break such size limits. In this paper, the feasibility of such objective is proven and given by numerical analysis result. For a typical building slab, both concrete and advanced composite sandwich panels are considered. The concrete slab is treated as a special orthotropic plate to obtain more accurate result. For each panel, the deflection under the dead and live loads is compared, since both tensile and compressive strengths of the composites are far more higher than those of concrete. All types of sandwich panels considered, except one case, have self-weights less than one tenth of that of the reinforced concrete slab, with deflections less than that of the reinforced concrete slab.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2002.05a
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• pp.195-198
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• 2002

Two types of conformal load-bearing antenna structure (CLAS) were designed with microwave composite laminates and Nomex honeycomb cores, to give both structural rigidity and good electrical performance. One is 4$\times$8 array for Synthetic Aperture Radar(SAR) system and the other is $5\times2$ array for wireless LAN system. Design was based on wide bandwidth, high polarization purity, low loss and good structural rigidity. We studied the design, fabrication and structural/electrical performances of the antenna structures. The flexural behavior was observed under a 3-point bending test, an impact test, and a buckling test. Electrical measurements were in good agreement with simulation results and these complex antenna structures have good flexural characteristics. The design of this antenna structure is extended to give a useful guide for sandwich panel manufacturers as well as antenna designers.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2000.11a
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• pp.195-198
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• 2000

Microstrip antenna for SAR applications is designed with microwave composite laminates and Nomex honeycomb cores, which becomes an aircraft's structural panel. This study demonstrated fabrication, design procedures and structural and electrical performances of complex antenna system presented. For validating structural rigidity, 3-point bending test is performed, and simulation results for the complex antenna array are compared with measurements for its electrical performance. The results show that this antenna system can be applied in dual polarized synthetic aperture radar and has a good flexural stiffness with comparison of previous sandwich constructions.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.1
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• pp.55-60
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• 2010

The honeycomb composite joint structure designed for application to a tilting KTX railroad car body is subjected to bending loads of a cantilever type. Honeycomb sandwich composite panel-joint attached in the real tilting car body was fabricated and sectioned as several beam-joint specimens for the bending test. The fracture behaviors of these specimens under static loads were different from those under cyclic loads. Static bending loads caused shear deformation and fracture in the honeycomb core region, while fatigue cyclic bend loading caused delamination along the interface between the composite skin and the honeycomb core, and/or caused a fracture in the welded part jointed with the steel under-frame. These fracture behaviors could occur in other industrial honeycomb composite joints with similar sub-structures, and be used for improving design parameters of a honeycomb composite joint structure.

• Steel and Composite Structures
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• v.46 no.4
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• pp.525-538
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• 2023

This paper focuses on the energy absorption of lattice core sandwich structures of different configurations. The diamond lattice unit cell, which has been extensively investigated for energy absorption applications, is the starting point for this research. The energy absorption behaviour of sandwich structures with an expanded metal sheet as the core is investigated at low-velocity impact loading. Numerical simulations were carried out using ABAQUS/EXPLICIT and the results were thoroughly compared with the experimental results, which indicated desirable accuracy. A parametric analysis, using a Box-Behnken design (BBD), as a method for the design of experiments (DOE), was performed. The samples fabricated in three levels of parameters include 0.081, 0.145, and 0.562 mm² Cell sizes, and 0, 45, and 90-degree cell orientation, which were investigated. It was observed from experimental data that the angle of cells orientation had the highest degree of influence on the specific energy absorption. The results showed that the angle of cells orientation has been the most influential parameter to increase the peak forces. The results from using the design expert software showed the optimal specific energy absorption and peak force to be 1786 J/kg and 26314.4 N, respectively. The obtained R2 values and normal probability plots indicated a good agreement between the experimental results and those predicted by the model.