• Title/Summary/Keyword: Composite sandwich

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The Experimental Analysis of the PVC Foam Cored CFRP Sandwich Composite for the Mixed Mode Delamination Characteristics (복합모드 층간분리특성에 대한 PVC폼 코아 탄소섬유샌드위치 복합재의 실험적 해석)

  • Kwak, Jung Hoon;Yun, Yu Seong;Kwon, Oh Heon
    • Journal of the Korean Society of Safety
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    • v.33 no.2
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    • pp.8-13
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    • 2018
  • The light weight composite materials have been replacing in high performance structures. The object of this study is to examine the effects of the initial crack location about a delamination in a PVC foam cored sandwich composite that is used for the strength improvement of structures. The initial crack location and fiber laminates thickness were changed with several types. The MMB specimen was used for evaluating the fracture toughness and crack behaviors. The material used in the experiment is a commercial twill carbon prepreg in CFRP material and Airex in PVC foam core. Sandwich laminate composites are composed by PVC foam core layer between CFRP face sheets. The face sheets were fabricated as 2 types of 5 and 8 plies. The initial cracks were located in a PVC form core and the interface of upper CFRP sheet. From the results, the crack initiation was affected with the location of the initial crack inserted in the PVC foam core. Among them, the initial crack at 1/3 of the upper part of the PVC foam core was the most rapid progression. And the critical energy release rate was $0.40kJ/m^2$, which is the lowest value when the initial crack was inserted into the interface between a PVC foam core and CFRP laminated with 5 plies. Meanwhile, the highest value of $1.27kJ/m^2$ was obtained when the initial crack was located at the center line in case of the 8 plies.

A Study on the Comparison of Structural Performance Test and Analysis for Design Verification of Bimodal Tram Vehicle Made of Sandwich Composites (샌드위치 복합재 적용 바이모달 트램 차체의 설계검증을 위한 구조 성능 시험 및 해석적 비교 연구)

  • Ko, Hee-Young;Shin, Kwang-Bok;Jeong, Jong-Cheol
    • Journal of the Korean Society for Railway
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    • v.12 no.4
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    • pp.518-525
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    • 2009
  • This paper describes the evaluation of structural performance test and finite element analysis to verify the design of Bimodal Tram made of sandwich composites. The sandwich composite applied to vehicle structure was composed of a aluminum honeycomb core and WR580/NF4000 glass fabric/epoxy laminate composite facesheet. The load tests of vehicle structure were conducted for vertical load, compressive load, torsion and modal analysis according to JlS E 7105. The structural Integrity of vehicle was evaluated by the measurement of displacement, stress and natural frequency obtained from dial gauge, strain gauge and gravity sensor, respectively. And finite element analysis using ANSYS v11.0 was done to compare with structural test. The results showed that the displacement, stress and natural frequency were in an good agreement with those of structural analysis using the proposed finite element models.

An Optimum Design of Sandwich Panel at Fixed Edges (고정지지된 Sandwich Panel의 최적설계에 관한 연구)

  • K.S. Kim;I.T. Kim;Y.Y. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.29 no.2
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    • pp.115-122
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    • 1992
  • A sandwich element is a special Hybrid structural form of the composite construction, which is consisted of three main parts : thin, stiff and relatively high density faces separated by a thick, light, and weaker core material. In a sandwich construction, the shear deformation of the faces. Therefore, in the calculation of the bending stiffness, the shear effect should be included. In this paper, the minimum weight is selected as an object function, as the weight critical structures are usually composed of these kind of construction. To obtain the minimum weight of sandwich panel, the principle of minimum potential energy is used and as for the design constraints, the allowable bending stress of face material, the allowable shear stress of core material, the allowable value of panel deflection and the wrinkling stress of faces are adopted, as well as the different boundary conditions. For the engineering purpose of sandwich panel design, the results are tabulated, which are calculated by using the nonlinear optimization technique SUMT.

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Free vibration of various types of FGP sandwich plates with variation in porosity distribution

  • Aicha Kablia;Rabia Benferhat;Tahar Hassaine Daouadji;Rabahi Abderezak
    • Structural Engineering and Mechanics
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    • v.85 no.1
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    • pp.1-14
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    • 2023
  • The use of functionally graded materials in applications involving severe thermal gradients is quickly gaining acceptance in the composite mechanics community, the aerospace and aircraft industry. In the present study, a refined sandwich plate model is applied to study the free vibration analysis of porous functionally graded material (FGM) sandwich plates with various distribution rate of porosity. Two types of common FG sandwich plates are considered. The first sandwich plate is composed of two FG material (FGM) face sheets and a homogeneous ceramic or metal core. The second one consists of two homogeneous fully metal and ceramic face sheets at the top and bottom, respectively, and a FGM core. The displacement field of the present theory is chosen based on nonlinear variations in the in-plane displacements through the thickness of the sandwich plate. The number of unknowns and equations of motion of the present theory is reduced and hence makes them simple to use. In the analysis, the equation of motion for simply supported sandwich plates is obtained using Hamilton's principle. In order to present the effect of the variation of the porosity distribution on the dynamic behavior of the FGM sandwich plates, new mixtures are proposed which take into account different rate of porosity distribution between the ceramic and the metal. The present method is applicable to study the dynamic behavior of FGM plates and sandwich plates. The frequencies of two kinds of FGM sandwich structures are analyzed and discussed. Several numerical results have been compared with the ones available in the literature.

Random Vibration Characteristics of a Whole Structure Composite Satellite Having Hybrid Composite Sandwich Panels (하이브리드 복합재 샌드위치 패널로 구성된 전구조 복합재 위성의 랜덤진동 특성 평가)

  • Cho, Hee-Keun;Rhee, Ju-Hun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.8
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    • pp.798-805
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    • 2010
  • Whole composite structure small class (150kg) satellite, STSAT-3, was initially developed in Korea. The structure does have aluminum frames that support the structure, and it is composed of only composite sandwich panels. A number of electronic boxes and mechanical apparatus will be shielded within the compartments built up by the composite panels. This study focused on the random vibration responses of the satellite. For this objective, vibration tests and analyses have been successfully performed with respect to STM (structure and thermal model) of the satellite. Additionally, through the experiment and theoretical analyses, the both results' accuracy was verified by comparison each other.

Research on flexural bearing capacity of cold-formed thin-walled steel and reinforced concrete sandwich composite slabs

  • Qiao, Wentao;Huang, Zhiyuan;Yan, Xiaoshuo;Wang, Dong;Meng, Lijun
    • Steel and Composite Structures
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    • v.45 no.2
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    • pp.219-230
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    • 2022
  • The aim of this paper is to study the mechanical behaviors of the cold-formed thin-walled steel and reinforced concrete sandwich composite slab (CTS&RC-SCS) under vertical loads and to develop the calculation methods of its flexural bearing capacity and section stiffness. Two CTS&RC-SCS specimens were designed and manufactured to carry out the static loading test, and meanwhile, the numerical simulation analyses based on finite element method were implemented. The comparison between experimental results and numerical analysis results shows that the CTS&RC-SCS has good flexural capacity and ductility, and the accuracy and rationality of the numerical simulation analysis are verified. Further, the variable parameter analysis results indicate that neither increasing the concrete strength grade nor increasing the thickness of C-sections can significantly improve the flexural capacity of CTS&RC-SCS. With the increase of the ratio of longitudinal bars and the thickness of the composite slab, the flexural capacity of CTS&RC-SCS will be significantly increased. On the basis of experimental research and numerical analysis above, the calculation formula of the flexural capacity of CTS&RC-SCS was deduced according to the plastic section design theory, and section stiffness calculation formula was proposed according to the theory of transformed section. In terms of the ultimate flexural capacity and mid-span deflection, the calculated values based on the formulas and the experimental values are in good agreement.

Thermal Analysis of Composite Satellite Antenna Structure in Space Environment (복합재 통신위성 안테나의 우주환경 열해석)

  • ;;;;Frank Gilles
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.77-80
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    • 2002
  • Thermal analysis has been performed to evaluate the thermal effect on composite antenna (Ka-band) structure in space environment. The concepts of thermal control are also presented to maintain the antenna components within respective temperature limits. A steady-state algorithm of I-DEAS' thermal analysis software was utilized to predict both maximum and minimum temperature, maximum gradient temperature, and temperature distribution on each antenna component.

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A sinusoidal plate theory with 5-unknowns and stretching effect for thermomechanical bending of functionally graded sandwich plates

  • Hamidi, Ahmed;Houari, Mohammed Sid Ahmed;Mahmoud, S.R.;Tounsi, Abdelouahed
    • Steel and Composite Structures
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    • v.18 no.1
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    • pp.235-253
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    • 2015
  • In this research, a simple but accurate sinusoidal plate theory for the thermomechanical bending analysis of functionally graded sandwich plates is presented. The main advantage of this approach is that, in addition to incorporating the thickness stretching effect, it deals with only 5 unknowns as the first order shear deformation theory (FSDT), instead of 6 as in the well-known conventional sinusoidal plate theory (SPT). The material properties of the sandwich plate faces are assumed to vary according to a power law distribution in terms of the volume fractions of the constituents. The core layer is made of an isotropic ceramic material. Comparison studies are performed to check the validity of the present results from which it can be concluded that the proposed theory is accurate and efficient in predicting the thermomechanical behavior of functionally graded sandwich plates. The effect of side-to-thickness ratio, aspect ratio, the volume fraction exponent, and the loading conditions on the thermomechanical response of functionally graded sandwich plates is also investigated and discussed.

Higher order flutter analysis of doubly curved sandwich panels with variable thickness under aerothermoelastic loading

  • livani, Mostafa;MalekzadehFard, Keramat;Shokrollahi, Saeed
    • Structural Engineering and Mechanics
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    • v.60 no.1
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    • pp.1-19
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    • 2016
  • In this study, the supersonic panel flutter of doubly curved composite sandwich panels with variable thickness is considered under aerothermoelastic loading. Considering different radii of curvatures of the face sheets in this paper, the thickness of the core is a function of plane coordinates (x,y), which is unique. For the first time in the current model, the continuity conditions of the transverse shear stress, transverse normal stress and transverse normal stress gradient at the layer interfaces, as well as the conditions of zero transverse shear stresses on the upper and lower surfaces of the sandwich panel are satisfied. The formulation is based on an enhanced higher order sandwich panel theory and the vertical displacement component of the face sheets is assumed as a quadratic one, while a cubic pattern is used for the in-plane displacement components of the face sheets and the all displacement components of the core. The formulation is based on the von $K{\acute{a}}rm{\acute{a}}n$ nonlinear approximation, the one-dimensional Fourier equation of the heat conduction along the thickness direction, and the first-order piston theory. The equations of motion and boundary conditions are derived using the Hamilton principle and the results are validated by the latest results published in the literature.

A new higher-order shear and normal deformation theory for functionally graded sandwich beams

  • Bennai, Riadh;Atmane, Hassen Ait;Tounsi, Abdelouahed
    • Steel and Composite Structures
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    • v.19 no.3
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    • pp.521-546
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    • 2015
  • A new refined hyperbolic shear and normal deformation beam theory is developed to study the free vibration and buckling of functionally graded (FG) sandwich beams under various boundary conditions. The effects of transverse shear strains as well as the transverse normal strain are taken into account. Material properties of the sandwich beam faces are assumed to be graded in the thickness direction according to a simple power-law distribution in terms of the volume fractions of the constituents. The core layer is still homogeneous and made of an isotropic material. Equations of motion are derived from Hamilton's principle. Analytical solutions for the bending, free vibration and buckling analyses are obtained for simply supported sandwich beams. Illustrative examples are given to show the effects of varying gradients, thickness stretching, boundary conditions, and thickness to length ratios on the bending, free vibration and buckling of functionally graded sandwich beams.