• Title/Summary/Keyword: Composite sandwich

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Low Velocity Impact Monitoring for a Composite Sandwich Beam Using Piezo Thin Film Sensors (압전필름센서를 이용한 복합재 샌드위치 보의 저속충격 모니터링)

  • Park, Chan Ik;Lee, Gwan Ho;Kim, In Geol;Lee, Yeong Sin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.2
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    • pp.51-56
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    • 2003
  • The piezoelectric thin film(PVDF: polyvinylidene fluoride) sensors having good dynamic sensing charachteristics can be used to monitor low vwlocit impact on composite structures. The impact response function for composite sandwich beam was derved. The impact tests at low energy without inducing damage were performed on the instrumented drop weight impact tester. The measured signals of PVDF sensors attached on the surface of the beam agreed well with the simulated signals. And the inverse technique was applied to reconstruct the impact forces from the PVDF sensor signals. Most of reconstructed impact forces showed good agreement with the measured forces. The comparison results showed that the piezoelectric thin film sensor can be used to monitor the low velocity impact on composite sandwich structures.

A Study on the Crashworthiness Evaluation and Performance Improvement of Tilting Train Carbody Structure made of Sandwich Composites (틸팅열차의 샌드위치 복합재 차체 구조물에 대한 충돌안전도 평가 및 향상방안 연구)

  • Jang, Hyung-Jin;Shin, Kwang-Bok;Han, Sung-Ho
    • Composites Research
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    • v.24 no.5
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    • pp.9-16
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    • 2011
  • This paper describes the crashworthiness evaluation and performance improvement of tilting train made of sandwich composites. The applied sandwich composite of carbody structure was composed of aluminum honeycomb core and glass/epoxy & carbon/epoxy laminate composite facesheet. Crashworthiness analysis of tilting train was carried out using explicit finite element analysis code LS-DYNA 3D. The 3D finite element model and 1D equivalent model were applied to save the finite element modeling and calculation time for crash analysis. The crash conditions of tilting train were conducted according to four crash scenarios of the Korean railway safety law. It found that the crashworthiness analysis results were satisfied with the performance requirements except the crash scenario-2. In order to meet the crashworthiness requirements for crash scenario-2, the stiffness reinforcement for the laminate composite cover and metal frames of cabmask structure was proposed. Consequentially, it has satisfied the requirement for crash scenario-2.

Convergence Study on Composite Material of Unidirectional CFRP and SM 45C Sandwich Type that Differs in Stacking Angle (적층각도가 다른 단방향 CFRP와 SM45C샌드위치형 복합재료에 관한 융합적 연구)

  • Park, Jae-Woong;Cho, Jae-Ung
    • Journal of the Korea Convergence Society
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    • v.8 no.7
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    • pp.231-236
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    • 2017
  • In this study, the inhomogeneous material composed of CFRP(carbon fiber reinforced plastic) and structural metal of SM45C is used for the light material. The finite element analysis on the basis of compact tension test was carried out by using the composite material for sandwich type bonded with the unidirectional CFRP that differs in fiber stacking angle at both sides with the core of SM 45C. CT test is the representative method to confirm the fracture behaviour due to crack in material under the load. The effect on crack and hole must be investigated in order to apply inhomogeneous material to mechanical structure. As the result of this study, the fracture behaviour by CT test of the composite material for sandwich was studied by simulation analysis. The sandwich composite of unidirectional CFRP with the stacking angle of [0/60/-60/0] has the superior strength and the maximum equivalent stress of about 182GPa.Also, the esthetic sense can be shown as the designed factor of shape with composite material is grafted onto the convergence technique.

Fabrication and Its Evaluation of the Light-weight Composite Pallet Plank for an Assembly Line of LCD/PDP by using Honeycomb Sandwich Panel (하니컴 샌드위치 Panel을 이용한 LCD/PDP 생산 공정용 경량 고기능성 복합 신소재 파렛트 제조 및 그 특성 평가)

  • Kim, Yun-Hae;Choi, Byung-Geun;Son, Jin-Ho;Jo, Young-Dae;Eum, Soo-Hyun;Woo, Byung-Hun
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.2
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    • pp.304-310
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    • 2006
  • A typical honeycomb sandwich panel consists of two thin, high-strength facings bonded to a thick, light-weight core. Each component by itself is relatively weak and flexible, but when it combined in a sandwich panel they produce a structure that is stiff, strong, and lightweight. To prove the suitability the honeycomb sandwich structure with prepreg, the mechanical properties of the skin materials and honeycomb sandwich structure were evaluated with the static strength tests. Accordingly, the honeycomb sandwich structure made by autoclave process is available for a panel on LCD/PDP assembly line.

Theoretical investigation on vibration frequency of sandwich plate with PFRC core and piezomagnetic face sheets under variable in-plane load

  • Arani, Ali Ghorbanpour;Maraghi, Zahra Khoddami;Ferasatmanesh, Maryam
    • Structural Engineering and Mechanics
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    • v.63 no.1
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    • pp.65-76
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    • 2017
  • This research investigated the vibration frequency of sandwich plate made of piezoelectric fiber reinforced composite core (PFRC) and face sheets of piezomagnetic materials. The effective electroelastic constants for PFRC materials are obtained by the micromechanical approach. The resting medium of sandwich plate is modeled by Pasternak foundation including normal and shear modulus. Besides, sandwich plate is subjected to linearly varying normal stresses that change by load factor. The coupled equations of motion are derived using first order shear deformation theory (FSDT) and energy method. These equations are solved by differential quadrature method (DQM) for simply supported boundary condition. A detailed numerical study is carried out based on piezoelectricity theory to indicate the significant effect of load factor, volume fraction of fibers, modulus of elastic foundation, core-to-face sheet thickness ratio and composite materials on dimensionless frequency of sandwich plate. These findings can be used to aerospace, building and automotive industries.

Mechanical Properties and Structural Analyses for the Corrugated 3 Layered Sandwich Panels (코로게이트 3층 샌드위치 패널 구조체 물성 및 구조해석)

  • Yun, Su-Jin;Heo, Yeup;Gil, Hyun-Young;Park, Dong-Chang
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.5
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    • pp.75-89
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    • 2019
  • In the present work, structural analyses for light weight corrugate 3 layered sandwich panels are carried out. The mechanical properties of the sandwich panels are obtained using the modified analytical closed form based on a corrugated panel deformation and the homogenization scheme of an uniaxial composite. Subsequently, the mechanical properties estimated by the two aforementioned methods were employed for the numerical analyses for the corrugated sandwich panels under the specifically loading conditions, and a comparison between two methods was also made.

Nonlocal strain gradient theory for buckling and bending of FG-GRNC laminated sandwich plates

  • Basha, Muhammad;Daikh, Ahmed Amine;Melaibari, Ammar;Wagih, Ahmed;Othman, Ramzi;Almitani, Khalid H;Hamed, Mostafa A.;Abdelrahman, Alaa;Eltaher, Mohamed A.
    • Steel and Composite Structures
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    • v.43 no.5
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    • pp.639-660
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    • 2022
  • The bending and buckling behaviours of FG-GRNC laminated sandwich plates are investigated by using novel five-variables quasi 3D higher order shear deformation plate theory by considering the modified continuum nonlocal strain gradient theory. To calculate the effective Young's modulus of the GRNC sandwich plate along the thickness direction, and Poisson's ratio and mass density, the modified Halpin-Tsai model and the rule of the mixture are employed. Based on a new field of displacement, governing equilibrium equations of the GRNC sandwich plate are solved using a developed approach of Galerkin method. A detailed parametric analysis is carried out to highlight the influences of length scale and material scale parameters, GPLs distribution pattern, the weight fraction of GPLs, geometry and size of GPLs, the geometry of the sandwich plate and the total number of layers on the stresses, deformation and critical buckling loads. Some details are studied exclusively for the first time, such as stresses and the nonlocality effect.

Repeated impact response of bio-inspired sandwich beam with arched and honeycomb bilayer core

  • Ahmad B.H. Kueh;Juin-Hwee Tan;Shukur Abu Hassan;Mat Uzir Wahit
    • Structural Engineering and Mechanics
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    • v.85 no.6
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    • pp.755-764
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    • 2023
  • The article examines the impact response of the sandwich beam furnished by a novel bilayer core as inspired by the woodpecker's head architecture under different repeatedly exerted low-velocity impact loadings by employing the finite element package, ABAQUS. The sandwich beam forms four essential parts comprising bottom and top carbon fiber reinforced polymer laminates encasing bilayer core made of laterally arched solid hot melt adhesive material and aluminum honeycomb. Impact loadings are implemented repeatedly with a steel hemisphere impactor for various impact energies, 7.28 J, 9.74 J, and 12.63 J. Essentially, the commonly concentrated stresses at the impact region are regulated away by the arched core in all considered cases thus reducing the threat of failure. The sandwich beam can resist up to 5 continual impacts at 7.28 J and 9.74 J but only up to 3 times repeated loads at 12.63 J before visible failure is noticed. In the examination of several key impact performance indicators under numerous loading cases, the proposed beam demonstrates favorably up to 1.3-11.2 higher impact resistance efficacies compared to existing designs, therefore displaying an improvement in repeated impact resistance of the new design.

The surface stress effects on the buckling analysis of porous microcomposite annular sandwich plate based on HSDT using Ritz method

  • Mohsen Emdadi;Mehdi Mohammadimehr;Borhan Rousta Navi
    • Computers and Concrete
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    • v.32 no.5
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    • pp.439-454
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    • 2023
  • In this article, the surface stress effects on the buckling analysis of the annular sandwich plate is developed. The proposed plate is composed of two face layers made of carbon nanotubes (CNT) reinforced composite with assuming of fully bonded to functionally graded porous core. The generalized rule of the mixture is employed to predict the mechanical properties of the microcomposite sandwich plate. The derived potentials energy based on higher order shear deformation theory (HSDT) and modified couple stress theory (MCST) is solved by employing the Ritz method. An exact analytical solution is presented to calculate the critical buckling loads of the annular sandwich plate. The predicted results are validated by carrying out the comparison studies for the buckling analysis of annular plates with those obtained by other analytical and finite element methods. The effects of various parameters such as material length scale parameter, core thickness to total thickness ratio (hc/h), surface elastic constants based on surface stress effect, various boundary condition and porosity distributions, size of the internal pores (e0), Skempton coefficient and elastic foundation on the critical buckling load have been studied. The results can be served as benchmark data for future works and also in the design of materials science, injunction high-pressure micropipe connections, nanotechnology, and smart systems.

Compressive Strength Restoration Evaluation of Sandwich Composite Laminates Repaired by Scarf Method (패치 보수된 샌드위치 복합재 적층판의 압축시 강도회복 평가)

  • Kim, Jung-Seok;Yoon, Hyuk-Jin;Kim, Seung-Cheol;Seo, Sung-Il
    • Journal of the Korean Society for Railway
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    • v.12 no.1
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    • pp.110-114
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    • 2009
  • This study is for the evaluation of compressive strength restoration of sandwich composite laminates with adhesively bonded scarf patches. It was used in this study that the sandwich composite laminate with an aluminum honeycomb core and CF1263 woven fabric carbon/epoxy faces was applied to the car body structure for Korean tiling train. In this study, it was damaged by low velocity impact and repaired using scarf repair method. Then, the compressive strength restoration of assessed by compressive after impact (CAI) test. From the test, it could be known that the compressive strength was restored up to 72% by only scarf repair method and 91% applied by an extra ply over the undamaged one.