• 제목/요약/키워드: Composite repair

검색결과 297건 처리시간 0.019초

습식 스프레이용 섬유복합 모르타르의 기초적 특성 (Fundamental Properties of Fiber Composite Spray Mortar)

  • 이건철;송용원;류금성;고경택;김진수;한천구
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 춘계 학술발표회 논문집(II)
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    • pp.305-308
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    • 2006
  • This paper is to investigate the strength, impact endurance and shrinkage of wet spraying type fiber composite mortar for repair material depending on fiber type and product kinds. Fiber composite mortar containing PVA fiber had the highest strength compared to that using any other fiber. Especially, The use of PVA fiber results in a remarkable enhancement in impact strength and an improved volumetric stability. Accordingly, it is confirmed that fiber composite mortar containing PVA fiber has remarkable performance as repair material of damaged section of concrete.

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복합재료 패치로 보수된 AI 6061-T6 합금 구조물의 피로거동 연구 (The Study of the Fatigue Behavior of AI 6061-T6 Alloy Structure Repaired by Composite Patch)

  • 박종준;윤영기;김국기;윤희석
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 추계학술발표대회 논문집
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    • pp.115-118
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    • 2000
  • The development of high-strength fibers such as boron/epoxy and carbon/epoxy and adhesives has made it possible to repair cracked metallic plates by bonding reinforcing patches to the plate over the crack. In this study, aluminum 6061-T6 alloy plates with the high strength are applied to specimens with a cracked bolt hole to study the effect of diverse patch materials on the fatigue behavior of this structure. Additionally, the observation of the effort of different patch sizes on the specimen was performed. The results shows that the patch repair can improve the static strength by about 17% and the fatigue life by 200% compared with non-repaired case. And it was also revealed that the patching method along to crack growth direction is mort efficient in cost and weight reduction.

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Progress of Composite Fabrication Technologies with the Use of Machinery

  • Choi, Byung-Keun;Kim, Yun-Hae;Ha, Jin-Cheol;Lee, Jin-Woo;Park, Jun-Mu;Park, Soo-Jeong;Moon, Kyung-Man;Chung, Won-Jee;Kim, Man-Soo
    • International Journal of Ocean System Engineering
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    • 제2권3호
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    • pp.185-194
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    • 2012
  • A Macroscopic combination of two or more distinct materials is commonly referred to as a "Composite Material", having been designed mechanically and chemically superior in function and characteristic than its individual constituent materials. Composite materials are used not only for aerospace and military, but also heavily used in boat/ship building and general composite industries which we are seeing increasingly more. Regardless of the various applications for composite materials, the industry is still limited and requires better fabrication technology and methodology in order to expand and grow. An example of this is that the majority of fabrication facilities nearby still use an antiquated wet lay-up process where fabrication still requires manual hand labor in a 3D environment impeding productivity of composite product design advancement. As an expert in the advanced composites field, I have developed fabrication skills with the use of machinery based on my past composite experience. In autumn 2011, the Korea government confirmed to fund my project. It is the development of a composite sanding machine. I began development of this semi-robotic prototype beginning in 2009. It has possibilities of replacing or augmenting the exhaustive and difficult jobs performed by human hands, such as sanding, grinding, blasting, and polishing in most often, very awkward conditions, and is also will boost productivity, improve surface quality, cut abrasive costs, eliminate vibration injuries, and protect workers from exposure to dust and airborne contamination. Ease of control and operation of the equipment in or outside of the sanding room is a key benefit to end-users. It will prove to be much more economical than normal robotics and minimize errors that commonly occur in factories. The key components and their technologies are a 360 degree rotational shoulder and a wrist that is controlled under PLC controller and joystick manual mode. Development on both of the key modules is complete and are now operational. The Korean government fund boosted my development and I expect to complete full scale development no later than 3rd quarter 2012. Even with the advantages of composite materials, there is still the need to repair or to maintain composite products with a higher level of technology. I have learned many composite repair skills on composite airframe since many composite fabrication skills including repair, requires training for non aerospace applications. The wind energy market is now requiring much larger blades in order to generate more electrical energy for wind farms. One single blade is commonly 50 meters or longer now. When a wind blade becomes damaged from external forces, on-site repair is required on the columns even under strong wind and freezing temperature conditions. In order to correctly obtain polymerization, the repair must be performed on the damaged area within a very limited time. The use of pre-impregnated glass fabric and heating silicone pad and a hot bonder acting precise heating control are surely required.

Effect of curing condition on mechanical properties of scarf-repaired composite laminates

  • Cheng, Xiaoquan;Zhang, Jie;Cheng, Yujia;Guo, Xin;Huang, Wenjun
    • Steel and Composite Structures
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    • 제37권4호
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    • pp.419-429
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    • 2020
  • Composite structures are generally pressurized at both sides when repaired by the scarf repair method. But single-face vacuum bag curing (SVC) may be used in some practical scarf repair of penetration damage due to the low accessibility of composite structures, which can decrease bonding quality and may reduce structural mechanical properties. In this paper, experimental investigations were conducted on tensile and compressive properties of scarf-repaired composite laminates using SVC and double-face vacuum bag curing (DVC) in four hygrothermal environments. Finite element models of composite scarf joints with voids were established to further explore the failure mechanism of scarf-repaired laminates. Results show that the curing condition hardly affects tensile and compressive properties of the repaired laminates though it significantly affects the bonding quality with adhesive inner voids. Failure loads of scarf joints almost keep unchanged with adhesive voids increasing.

Repair of flange damage steel-concrete composite girders using CFRP sheets

  • Wang, Lianguang;Hou, Wenyu;Han, Huafeng;Huo, Junhua
    • Structural Engineering and Mechanics
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    • 제55권3호
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    • pp.511-523
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    • 2015
  • Damaged steel-concrete composite girders can be repaired and retrofitted by epoxy-bonded carbon fiber-reinforced polymer (CFRP) sheets to the critical areas of tension flanges. This paper presents the results of a study on the behavior of damaged steel-concrete composite girders repaired with CFRP sheets under static loading. A total of seven composite girders made of I20A steel sections and 80mm-thick by 900mm-wide concrete slabs were prepared and tested. CFRP sheets and prestressed CFRP sheets were used to repair the specimens. The specimens lost the cross-sectional area of their tension flanges with 30%, 50% and 100%. The results showed that CFRP sheets had no significant effect on the yield loads of strengthened composite girders, but had significant effect on the ultimate loads. The yield loads, elastic stiffness, and ultimate bearing capacities of strengthened composite girders had been changed as a result of prestressed CFRP sheets, the utilization ratio of CFRP sheets could be effectively improved by applying prestress to CFRP sheets. Both the yield loads and ultimate bearing capacities had been changed as a result of steel beam's flange damage level and CFRP sheets could cover the girders' shortage of bearing capacity with 30% and 50% flange damage, respectively.

항공기 복합재 라미네이트의 충격 손상 부위 유지 보수 후 강도 복원 평가 (Investigation on Strength Recovery after Repairing Impact Damaged Aircraft Composite Laminate)

  • 공창덕;박현범;이경선;신상준
    • 한국항공우주학회지
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    • 제38권9호
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    • pp.862-868
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    • 2010
  • 국내에서 미국과 상호항공안전협정 체결을 위해 소형 항공기를 개발 중이다. 연구 대상 항공기는 경량화를 위하여 전기체 복합재료가 적용되었다. 그러나 복합재 구조는 충격 손상에 취약하다. 따라서 본 연구에서는 항공기 복합재 구조의 손상 평가 및 유지 보수 기법 연구를 수행하였다. 탄소/에폭시 UD 라미네이트와 탄소/에폭시 패브릭 스킨-허니컴코어 샌드위치 복합재 라미네이트의 손상은 중량 낙하식 충격 시험기를 활용하여 모사되었으며 손상된 시편은 손상 부위 제거 후 외부 패치 적용 방안을 적용하여 수리하였다. 손상 전 시편, 손상 후 시편, 유지 보수된 시편의 압축 강도 시험 및 해석 결과를 비교하였다. 그리고 마지막으로 유지 보수 후 강도 복원 능력이 평가되었다.

Evaluation of Models for Estimating Shrinkage Stress in Patch Repair System

  • Kristiawan, Stefanus A.
    • International Journal of Concrete Structures and Materials
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    • 제6권4호
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    • pp.221-230
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    • 2012
  • Cracking of repair material due to restraint of shrinkage could hinder the intended extension of serviceability of repaired concrete structure. The availability of model to predict shrinkage stress under restraint condition will be useful to assess whether repair material with particular deformation properties is resistance to cracking or not. The accuracy in the prediction will depend upon reliability of the model, input parameters, testing methods used to characterize the input parameters, etc. This paper reviews a variety of models to predict shrinkage stress in patch repair system. Effect of creep and composite action to release shrinkage stress in the patch repair system are quantified and discussed. Accuracy of the models is examined by comparing predicted and measured shrinkage stress. Simplified model to estimate shrinkage stress is proposed which requires only shrinkage property of repair material as an input parameter.

Shrinkage-Induced Stresses at Early Ages in Composite Concrete Beams

  • Park, Dong-Uk;Lee, Chang-Ho
    • KCI Concrete Journal
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    • 제14권1호
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    • pp.15-22
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    • 2002
  • Stresses that develop due to differential shrinkage between polymer modified cement mortar (PM) and Portland cement concrete (PCC) in a repaired concrete beam at early ages were investigated. Interface delamination or debonding of the newly cast repair material from the base is often observed in the field when the drying shrinkage of the repair material is relatively large. This study presents results of both experimental and analytical works. In the experimental part of the study, development of the material properties such as compressive strength, elastic modulus, interface bond strength, creep constant, and drying shrinkage was investigated by testing cylinders and beams for a three-week period in a constant-temperature chamber. Development of shrinkage-induced strains in a PM-PCC composite beam was determined. In the analytical part of the study, two analytical solutions were used to compare the experimental results with the analytically predicted values. One analysis method was of an exact type but could not consider the effect of creep. The other analysis method was rather approximate in nature but the creep effect was included. Comparison between the analytical and the experimental results showed that both analytical procedures resulted in stresses that were in fair agreement with the experimentally determined values. It may be important to consider the creep effect to estimate shrinkage-induced stresses at early ages.

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