• Title/Summary/Keyword: Composite Wind-Turbine Rotor

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Test and evaluation of a large scale composite rotor blade for wind turbine (풍력발전용 대형 복합재 회전날개의 구조시험 및 평가에 관한 연구)

  • ;;;Y. Sugiyama
    • Journal of the Korean Society of Propulsion Engineers
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    • v.5 no.1
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    • pp.76-81
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    • 2001
  • A structural test of the wind turbine rotor blade is to evaluate the uncertainty of design due to selection of material, design concepts, production processes and so on, and their possible impacts on the structural integrity. In the full-scale static strength test, the measuring parameters are strain and displacements vs. loads, weight and the center of gravity. In order to simulate the aerodynamics load, the three-point loading method is applied. There is slight difference between the measured results and the predicted results for the reference fiber volume fraction of 60% . However, the agreement between the measured results and the predicted results with the actual fiber volume fraction of 52.5% is good. Even though a slightly non-linearity from 80% loading to 100% loading exists, a linear static solution is sufficient for the design purpose due to te small amount of non-linearity. Comparison between measured and predicted strain results at the maximum thickness positions of the blade profile for 0.236R(5.56m), 0.493R(11.59m) and 0.574R(13.43m), under 20%, 40%, 60%, 80% and 100% loadings for the upper part of the blade. The predicted values are in good agreement with the measured values.

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Strain Transmission Characteristics of Packaged Fiber Bragg Grating Sensors for Structural Health Monitoring

  • Cho, Sung-In;Yoo, Seung-Jae;Kim, Eun-Ho;Lee, In;Kwon, Il-Bum;Yoon, Dong-Jin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.3
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    • pp.236-243
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    • 2010
  • Fiber Bragg grating(FBG) sensor arrays can be used to monitor the mechanical behavior of the large composite structures such as wind turbine rotor blades and aircrafts. However, brittle FBG sensors, especially multiplexed FBG sensors are easily damaged when they are installed in the flexible structures. As a protection of brittle FBG sensors, epoxy packaged FBG sensors have been presented in this paper. Finite element analysis and experiments were performed to evaluate the effects of adhesives, packaging materials and the bonding layer thickness on the strain transmission. Two types of epoxy were used for packaging FBG sensors and the sensor probes were attached with various bonding layer thickness. It was observed that thin bonding layer with high elastic modulus ratio of the adhesive to packaging provided good strain transmission. However, the strain transmission was significantly decreased when elastic modulus of the adhesive was much lower than the packaged FBG sensor probe's one.

Structural and Vibration Analysis of Large Windturbine Rotor Considering the Rotational and Aero Load Effect (회전 및 풍하중 가진 효과를 고려한 대형 풍력발전 로터의 구조 및 진동해석)

  • Kim, Dong-Man;Kim, Dong-Hyun;Park, Kang-Kyun;Kim, Yu-Sung
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.11a
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    • pp.270-275
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    • 2008
  • In this study, computer applied engineering (CAE) techniques are full? used to conduct structural and dynamic analyses of a huge composite rotor blade. Computational fluid dynamics is used to predict aerodynamic load of the rotating wind-turbine blade model. Static and dynamic structural analyses are conducted based on the non-linear finite element method for composite laminates and multi-body dynamic simulation tools. Various numerical results for aerodynamic load, dynamic analyses are presented and characteristics of structural behaviors are investigated herein.

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The Strain Evaluation of the Notch tip Area for the CFRP/GFRP Hybrid Laminate Plate using the SENT Specimen (SENT시험편을 이용한 CFRP/GFRP 하이브리드 적층재의 노치선단부 변형률 평가)

  • Kang, Ji Woong
    • Journal of the Korean Society of Safety
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    • v.29 no.5
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    • pp.15-21
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    • 2014
  • The aim of this work is conduct the study on light weight and structural performance improvement of the composite wind power blade. GFRP (Glass Fiber Reinforced Plastic) pre-empted by CFRP(Carbon Fiber Reinforced Plastic), the major material of wind power blade, was identified the superiority of mechanical performance through the tensile and fatigue test. SENT(Single Edge Notched Tension) specimen fracture test was conducted on the specimen that laminated together 2 ply CFRP with 4 ply GFRP through DIC(Digital Image Correlation) analysis. The SENT specimen thickness and $a_0/W$ ratio is 1.45 mm and 0.2, respectively. The fracture test accomplished with displacement control with 0.1 mm/min at the room temperature. The experimental apparatus used for the fracture test consisted of a 50kN universal dynamic tester and CCD camera connected to a personal computer (PC), which was used to record images of the specimen surface. Following data acquisition, the images and load-displacements were transferred to the PC, on which the DIC software was implement. The experiment and DIC analysis results show that CFRP/GFRP laminated composite exhibits improvement of the strength, compared with that of the existing blade material. This study shows the result that the strength of CFRP rotor blade of wind turbine satisfies through the experimental and DIC method.

Structural Design and Proof Test of a 2MW Wind Trubine Blade (2MW 로터 블레이드 구조설계 및 인증시험)

  • Bang, Jo-Hyug;Kim, Yang-Soo;Ryu, Ji-Yune;Kim, Doo-Hoon;Park, Sun-Ho;Park, Byoung-Jun
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.349-352
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    • 2007
  • A GFRP based composite blade was developed for a 2MW wind energy conversion system of type class IIA. The blade sectional geometry was designed to have a general shell-spar and shear web structure. The load cases specified in the IEC61400-1 international specification were considered. For withstanding all relevant extreme loads, the structural analysis for the complete blade was performed using a commercial FEM code. The static load carrying capacity, blade tip deflection and natural frequencies were evaluated to satisfy the strength and stability requirements in accordance with the IEC61400-1 and GL Regulations. The prototype blade was passed the structural proof test for GL certification.

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Stress Analysis of Composite Rotor Blade with Sandwich Structure for Medium Class HAWT (좌굴 및 비선형성을 고려한 중형 수평축 풍력터빈용 샌드위치 복합재 회전날개의 설계 개선에 관한 연구)

  • 공창덕;오동우;방조혁
    • Journal of the Korean Society of Propulsion Engineers
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    • v.2 no.3
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    • pp.1-9
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    • 1998
  • The exhaustion of fossil fuels and serious environmental pollution put the concern about non-po llution energy into the world. On the developments of technology, wind energy has been spotlighted as a non-pollution energy in many countries. This study has carried out the aerodynamic and structural design procedure of the lightweight composite rotor blades with an appropriate aerodynamic performance and structural strength for the 500㎾ medium class wind turbine system. The previous design, which is shell-spar structure, is redesigned to shell-spar- sandwich structure for light weight. Large deformation problem from light weight is examined by non-linear analysis. Local buckling occurred under lower stress than failure stress. The buckling analysis is accomplished to confirm the safety of the composite blade. The stress analysis around pin hole joint part at hub is carried out and it is confirmed that the pin hole is not failed. The results show that the resonance of redesigned blade does not happen in operation range.

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Aerodynamic and Structural Design for Medium Scale Horizontal Axis Wind Turbine Rotor Blade with Composite Material (복합재를 이용한 수평축 풍력터빈 회전날개의 공력 및 구조설계에 관한 연구)

  • 공창덕;김기범;오동우;방조혁;김학봉;김종식;유지윤
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1997.11a
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    • pp.22-22
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    • 1997
  • 무공해 에너지원은 화석에너지의 고갈과 환경오염의 심각한 문제로 인하여 절실히 요구되고 있는 실정이다. 그중 풍력발전 시스템은 타 에너지원에 비해 여러 가지 측면에서 유리한 점을 가치고 있다. 본 연구에서는 500Kw급 풍력발전 시스템을 개발함에 있어, 적합한 공력 성능 및 구조성능을 가지는 회전날개 설계과정을 수행하였다. 공력설계는 운용지역의 풍황을 고려하여 회전날개의 외형을 결정하였고 이를 바탕으로 공력성능해석이 수행되었으며, 구조설계는 복합재료를 사용하여 쉘-스파 구조를 갖도록 설계하여 굽힘 및 비틀림 그리고 피로수명에 대한 구조해석이 수행되었다. 그 결과 4m/s의 미풍에서도 운용가능하며, 12m/s에서는 정격출력 550Kw를 생산할 수 있는 형상이 설계되었고, 또한 20년 이상의 피로수명이 확보되었으며, 공질 등의 동적인 문제도 발생하지 않음을 확인하였다.

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Validation Study of Composite Rotor Blade Sectional Analysis Program (Ksec2d-AE) (복합재료 블레이드 단면 해석 프로그램(Ksec2d-AE)의 신뢰성 검증)

  • Bae, Jae-Seong;Kim, Hyun-Sik;Bae, Jin-Kyu;Lim, Tae-Hyun;Hwang, Jae-Min;Jung, Sung Nam
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.46 no.4
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    • pp.277-282
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    • 2018
  • In this study, the accuracy and efficiency of a composite rotor blade cross-section analysis program, Ksec2d-AE, which is available at an educational web-based platform called EDISON-CSD, are assessed for possible use in undergraduate structural analysis projects. To this purpose, the convergence of cross-sectional constants by varying the number of finite elements in the cross-section of a wind turbine blade is investigated. The stiffness constants along with the cross-sectional engineering offsets obtained using Ksec2d-AE are validated against a 3D finite element analysis program MSC NASTRAN.