• Title/Summary/Keyword: Composite System Design

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Structural Design and Analysis of Composite Parts for Small-scaled Hingeless Hub System of Helicopter (헬리콥터용 힌지없는 축소 복합재료 허브부품 구조 설계 및 해석)

  • Kim, Deog-Kwan;Joo, Gene
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.173-176
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    • 2002
  • This paper describes the design procedure of composite parts for hingeless hub system of helicopter. These composite parts are composed of flexure and sleeve. The design of this composite flexure is an important technique in hingeless hub system since the rotor system stability and dynamic characteristics depends on this flexure characteristics. The objective of this research is to replace the existing metal hub parts with composite to improve the performance and stability. First, the coupon test of candidate composite material for hub parts was conducted. The hub parts was designed based on test results and the manufacturing possibility by using Fiber Placement System(FPS) was checked. Also the dynamic analysis and stress analysis of composite hub parts was conducted. Through this research, we will find out the possibility of replacing existing metal hub parts with composite.

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A Design and Manufacture of the Composite Blade for the Hingeless Rotor System of Unmanned Helicopter (무인헬기용 힌지없는 로터시스템의 복합재료 블레이드 설계 및 제작)

  • Sim, Joung-Wook;Kee, Young-Jung;Kim, Deog-Kwan;Kim, Seung-Bum;Byun, Seong-Woo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.213-216
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    • 2005
  • This paper describes the design, analysis and manufacture procedure of the composite blade for hingeless rotor system of unmanned helicopters. Helicopter rotor system is the key structural unit that produces thrust and control forces for intended flight conditions. In this work, a hingeless rotor system is adopted, and base on the design requirements for rotor system, composite blade section design and calculation of material properties were performed. In order to avoid the unstable state such as resonance, vibration characteristics of rotor system were analyzed. Finally, this paper describes simply the forming and manufacture of composite blade.

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Optimal Design of Composite Shell Structures Considering Design Rules (설계규칙을 고려한 복합재료 쉘 구조물의 최적설계)

  • 강지호;이재훈;김철웅;김천곤
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.04a
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    • pp.91-94
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    • 2003
  • In this paper, we developed a optimal design system to optimize composite shell structures using genetic algorithm and expert system. The objective of the optimal design was to find designs that minimize weight of the structures and satisfy the design rules specified by the user. Buckling analyses of the composite shell structures were done to estimate buckling loads. Some example problems were selected and optimized with the developed system. And a GUI-based integrated design and optimization program, I-DOTCom was developed and introduced at the end of this paper.

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Structural Test and Evaluation of Composite Blade for Wind Turbine System

  • Ahn, Sungjin;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.3 no.1
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    • pp.17-20
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    • 2016
  • In this work, a structural design on horizontal axis wind turbine blade using natural flax fiber composite is performed. The structural design results of flax/epoxy composite blade are compared with the design results of glass/epoxy composite blade. In order to evaluate the structural design of the composite blade, the structural analysis was performed by the finite element method. Through the structural analyses, it is confirmed that the designed blade using natural composite is acceptable for structural safety, blade tip deflection, structural stability, resonance possibility, and weight. Finally, structural test of manufactured blade was performed. Through the structural test, it is confirmed that the designed blade is acceptable.

Development of Concurrent Engineering System for Design of Composite Structures (복합재 구조물의 설계를 위한 동시공학 시스템의 개발)

  • ;;;H.T.Hahn
    • Composites Research
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    • v.12 no.6
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    • pp.43-52
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    • 1999
  • This paper explains the development of a concurrent engineering system for the rlesign of composite structures. The concurrent engineering system is developed to meet the demand for the better quality products with lower production cost and time. In this study, to compose the architecture of concurrent engineering system, the commercial and noncommercial programs related to design and analysis of composite structures are surveyed and classified. The concurrent engineering system is including various design modules such as design/analysis of composite structures using CLPT and FEM, buckling and post bucking analysis, thermo-elastic analysis of carbon-carbon composite, and optimum design using expert system and genetic algorithm. For the integration and management of softwares, the concurrent engineering system is realized by Microsoft visual $C++{^\circledR}$ that provide multi-tasking and graphic user interface environment.

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Manufacture and Structural Test of the Small-scaled Composite Hingeless Hub Part for Helicopter (헬리콥터용 축소 복합재료 힌지없는 허브 부품 제작 및 구조 시험)

  • Kim, Deog-Kwan;Hong, Dan-Bi;Kee, Young-Jung;Rhee, Wook;Lee, Myeong-Kyu
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.119-122
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    • 2003
  • This report describes the procedure of detailed design and structural test for the composite flexure which is a part of the hingeless hub system. First, stacking sequence design for composite flexure was done, and structural analysis by using NASTRAN was made to verify structural stability and safety. Using FPS installed at KIMM, composite flexure was laid up and cured using a autoclave. Before rotor ground test, the basic structural tests such as a bench test, tensile strength test and shear strength test, for flexure, were accomplished. Through replacing existing metal hub part with new fabricated composite flexure, improvement of aeroelastic stability and weight reduction were achieved. This result will be applied to composite rotor system design fur helicopter.

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Design of High Speed Composite Air Spindle System (초고속 복합재료 공기정압 주축의 설계)

  • 장승환;이대길;한흥삼
    • Composites Research
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    • v.14 no.1
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    • pp.47-56
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    • 2001
  • In order to enhance high speed stability the composite air spindle system composed of a high modulus carbon fiber composite shaft, powder contained epoxy composite squirrel cage rotor and aluminum tool holder was designed and manufactured. For the optimal design of the composite air spindle system, the stacking sequence and thickness of the composite shaft were selected by considering the fundamental natural frequency and deformation of the system. The analysis gave results that the composite air spindle system had 36% higher natural frequency relative to a conventional air spindle system. The dynamic characteristics of the composite spindle system were compared with those of a conventional steel air spindle system. From the calculated and test results, it was concluded that the composite shaft and the power contained composite rotor were able to enhance the dynamic characteristics of the spindle system effectively due to the low inertia and high speific stiffness of the composite materials.

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Concurrent Engineering Design Optimization of Composite Structures (복합재 구조물의 동시공학 설계최적화)

  • 김건인;이희각
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1996.10a
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    • pp.304-312
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    • 1996
  • Concepts, methods and tools for interactive CAD-based concurrent engineering design optimization of mechanical/structural systems and components which are critical in terms of cost development time, functionality and quality, are presented. The emphasis is on implementation of methods and capabilities for the optimization of composite structural system, and the integration of design process and manufacturing process of composite structures into standard CAD-based concurrent engineering environment The optimization of composite fuselage structures are performed under concurrent engineering environment for the example.

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Design and Manufacturing of Natural Composite Chemical Container Tank Using Resin Flow Simulation

  • Kim, Myungsub;Park, Hyunbum
    • International Journal of Aerospace System Engineering
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    • v.4 no.1
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    • pp.9-12
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    • 2017
  • In this study, an investigation on mechanical properties of flax natural fiber composite is performed as a precedent study on the design of eco-friendly structure using flax natural fiber composite. The Vacuum Assisted Resin Transfer Molding-Light (VARTML) manufacturing method is adopted for manufacturing the flax fiber composite panel. The VARTML is a manufacturing process that the resin is injected into the dry layered-up fibers enclosed by a rigid mold tool under vacuum. In this work, the resin flow analysis of VARTM manufacturing method is performed. A series of flax composite panels are manufactured, and several kinds of specimens cut out from the panels are tested to obtain mechanical performance data. Based on this, structural design of chemical storage tank for agricultural vehicle was performed using flax/vinyl ester. After structural design and analysis, the resin flow analysis of VARTM manufacturing method was performed.

Stacking Sequence Optimization of Composite Laminates for Railways Using Expert System (철도분야 응용을 위한 전문가 시스템을 이용한 복합적층판의 적층순서 최적설계)

  • Kim Jung-Seok
    • Journal of the Korean Society for Railway
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    • v.8 no.5
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    • pp.411-418
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    • 2005
  • This paper expounds the development of a user-friendly expert system for the optimal stacking sequence design of composite laminates subjected to the various rules constraints. The expert system was realized in the graphic-based design environment. Therefore, users can access and use the system easily. The optimal stacking sequence is obtained by means of integration of a genetic algorithm, finite element analysis. These systems were integrated with the rules of design heuristics under an expert system shell. The optimal stacking sequence combination for the application of interest is drawn from the discrete ply angles and design rules stored in the knowledge base of the expert system. For the integration and management of softwares, a graphic-based design environment that provides multi-tasking and graphic user interface capability is built.