• Title/Summary/Keyword: Complete penetration joint

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Stress Analysis of Double T-Welded Joints Considering External Forces (외력을 고려한 양면 T-용접이음부의 음력해석)

  • 김성환;방한서;방희선;송관형
    • Journal of Welding and Joining
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    • v.19 no.2
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    • pp.215-220
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    • 2001
  • In the T-joint welding, the complete penetration joint which is obtained by groove welding with edge preparation is generally required thor the safety and reliability of structures but this way have the some defects such as increase of working time, consumed welding electrode quantity and large welding deformation. If there is no probrem, in the strength, T-joint welding without edge preparation will be profitably understood in the economical and welding deformation side. In this paper, we performed the finite element analysis to understand the characteristics of welding residual stresses on two models, complete penetration joint have the edge preparation and incomplete penetration joint without edge preparation, respectively. Especially, we observed the relation between welding residual stress distributed on the notch of gap in the root and external force in the incomplete penetration joint without edge preparation.

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The introduction of the evaluation method for welded joints in car body structure by the manual analysis (수계산을 통한 철도차량의 차체 용접이음부 강도 평가)

  • Jeong, Sang-Wung;Kim, Jae-Woong;Jang, Gil-Soo
    • Proceedings of the KSR Conference
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    • 2008.11b
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    • pp.1697-1702
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    • 2008
  • The objective of the review is to introduce the evaluation method of welding joint designs by using forces extracted from FE models. This evaluation method is currently being used for the Southeastern Pennsylvania Transportation Authority (SEPTA) project in the United States by request of the customer Engineer. The evaluation method was applied to critical joints connected by Fillet or Partial Joint Penetration (PJP) welds in car body structure for SEPTA project. The additional manual analysis is required based on the fact that Technical Specification in the United States requires the Contractor to apply Complete Joint Penetration (CJP) welds to all structural connections in Car body. However, in the car body design for Septa project there are some areas where CJP welds are not applied due to structural and manufacturing problems.

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Distribution of Welding Residual Stresses in T-joint Weld with Root Gap (루트부 갭이 있는 양면 필릿용접 이음부의 용접잔류응력 분포)

  • H.S. Bang;S.H. Kim;Y.P. Kim;C.W. Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.39 no.3
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    • pp.81-88
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    • 2002
  • The root joint in the welding structures are apt to failure by the stress concentration which is occurred by the external force. Therefore, in the safety and reliability of structure, the complete penetration joint welding which are obtained by the groove welding with edge preparation is generally required. Nevertheless, fillet T-joint welding without edge preparation is often carried out in the fields to reduce working time and consumption of welding electrode, however, this process is likely to produce inadequate joint penetration such as root gap. In this paper, the focus of research is to investigate distribution of welding residual stresses in the plate(or flange) and web of T-joint weld, and especially in the near of root gap notch that is due to incomplete joint penetration. For the analysis, we have chosen model of T-joint weld in the cases of single and multi-pass welding with submerged arc welding and analyzed model by using finite element programs considering the heat conduction and thermal elasto-plastic theory.

Flexible Voltage Support Control with Imbalance Mitigation Capability for Inverter-Based Distributed Generation Power Plants under Grid Faults

  • Wang, Yuewu;Yang, Ping;Xu, Zhirong
    • Journal of Power Electronics
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    • v.16 no.4
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    • pp.1551-1564
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    • 2016
  • The high penetration level of inverter-based distributed generation (DG) power plants is challenging the low-voltage ride-through requirements, especially under unbalanced voltage sags. Recently, a flexible injection of both positive- (PS) and negative-sequence (NS) reactive currents has been suggested for the next generation of grid codes. This can enhance the ancillary services for voltage support at the point of common coupling (PCC). In light of this, considering distant grid faults that occur in a mainly inductive grid, this paper proposes a complete voltage support control scheme for the interface inverters of medium or high-rated DG power plants. The first contribution is the development of a reactive current reference generator combining PS and NS, with a feature to increase the PS voltage and simultaneously decrease the NS voltage, to mitigate voltage imbalance. The second contribution is the design of a voltage support control loop with two flexible PCC voltage set points, which can ensure continuous operation within the limits required in grid codes. In addition, a current saturation strategy is also considered for deep voltage sags to avoid overcurrent protection. Finally, simulation and experimental results are presented to validate the effectiveness of the proposed control scheme.

Development of Machining System for Gouging of Nozzle Welded Area (압력용기 노즐 용접부 절삭 가우징 장치 개발)

  • Son, Seong-Min
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.10
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    • pp.2596-2601
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    • 2009
  • Gouging is defined as the removal of weld metal and base metal from the opposite of a partially welded joint to facilitate complete joint penetration. Since the work by current method needs skillful welding and grinding, there is a limit on the increase of operation efficiency. Noise and dust from the weld gouging also deteriorate the work place and cause environmental problems. In this study, the gouging work by cutting method is proposed to overcome the defects from weld gouging such as low productivity, severe noise, dense dust, and so on. The developed cutting gouging system removes material as much as $13,565mm^3/min$, and enlarge the labor productivity as three times compared to that by weld gouging method.

Behavior of improved through-diaphragm connection to square tubular column under tensile loading

  • Qin, Ying;Zhang, Jing-Chen;Shi, Peng;Chen, Yi-Fu;Xu, Yao-Han;Shi, Zuo-Zheng
    • Structural Engineering and Mechanics
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    • v.68 no.4
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    • pp.475-483
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    • 2018
  • Square tubular columns are commonly used in moment resisting frames, while through-diaphragm connection is the most typical configuration detail to connect the H-shaped beam to the column. However, brittle fracture normally occurs at the complete joint penetration weld between the beam flange and the through-diaphragm due to the stress concentration caused by the geometrical discontinuity. Accordingly, three improved types of through-diaphragm are presented in this paper to provide smooth force flow path comparing to that of conventional connections. Tensile tests were conducted on four specimens and the results were analyzed in terms of failure modes, load-displacement response, yield and ultimate capacity, and initial stiffness. Furthermore, strain distributions on the through-diaphragm, the beam flange plate, and the column face were comprehensively evaluated and discussed. It was found that all the proposed three types of improved through-diaphragm connections were able to reduce the stress concentration in the welds between the beam flange and the through-diaphragm. Furthermore, the stress distribution in connection with longer tapered through-diaphragm was more uniform.