• 제목/요약/키워드: Compensation of thermal drift

검색결과 10건 처리시간 0.023초

수평 머시닝 센터의 준 정적 오차의 실시간 보정 (Real time compensation for quasistatic errors of a horizantal machining center)

  • 양승한
    • 한국정밀공학회지
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    • 제14권11호
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    • pp.154-162
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    • 1997
  • A real time error compensation system was developed to improve the quasistatic volumetric accuracy of a machining center by using sensing, metrology, modeling, and computer control techniques. Including thermal errors, 32 error components are formulated in the time-space domain. Fifteen thermal sensors are used to characterize the temperature field of the machine. A compensation controller based on the IBM/PC has been linked with a CNC controller to compensate for machine errors in real time. The maximum linear displacement error in 4 body diagonals were reduced from 140 ${\mu}m$ to 34.5${\mu}m$ with this compensation system, and the spindle thermal drift in space was reduced from 147.3 ${\mu}m$ to 16.8 ${\mu}m$.

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공작기계 주축 열변형 보정을 위한 실험방법에 관한 연구 (Research on the Experiment Methods for the Compensation of Thermal Distortion of Machine Tool Spindle)

  • 고태조;김희술;김형식;김선호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.375-379
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    • 1997
  • Thermal drift of the machine tool spindle due to temperature increase dominates the major source of the machine tool error. To compensate the thermal errors, software based error correction methods could be implemented. In th~s case, we need model to map the relationship between temperature and thermal distortion. Traditionally, two or three different methods have been trled: step increase of spindle speed, constant, random. The latter two methods are described in the document of ISOlDIS230-3. In this research, three different methods were verified through the experiments from the viewpoint of compensation of thermal distortion. Constant spindle speed turned out good enough for monitoring the behavior of the thermal drift and modeling the relationship between temperature and thermal distortion.

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CNC 공작기계의 열변형 오차 보정 (I) - 보정장치 기초실험 - (Compensation of Thermal Error for the CNC Machine Tools (I) - The Basic Experiment of Compensation Device -)

  • 이재종;최대봉;곽성조;박현구
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 춘계학술대회 논문집(한국공작기계학회)
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    • pp.453-457
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    • 2001
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric and thermal errors of the machine tools. In this study, the compensation device is manufactured in order to compensate thermal error of machine tools under the real-time. This paper models of the thermal errors for error analysis and develops on-the-machine measurement system by which the volumetric error are measured and compensated. The thermal error is modeled by means of angularity errors of a column and thermal drift error of the spindle unit which are measured by the touch probe unit with a star type styluses, a designed spherical ball artifact, and five gap sensors. In order to compensate thermal characteristics under several operating conditions, experiments performed with five gap sensors and manufactured compensation device on the horizontal machining center.

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공작기계 열변형의 실험적 보정에 관한 연구 (A Study on the Experimental Compensation of Thermal Deformation in Machine Tools)

  • 윤인준;류한선;고태조;김희술
    • 한국공작기계학회논문집
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    • 제13권3호
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    • pp.16-23
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    • 2004
  • Thermally induced errors of machine tools have been recognized as one of the most important issues in precision machining. This is probably the most formidable obstacle to obtain high level of machining accuracy. To this regard, the experimental compensation methodologies such as software-based method or origin shift of machine tool axes have been suggested. In this research, to cope with thermal deformation, a model based correction was carried out with the function of an external machine coordinate shift. Models with multi-linear regression or neural network were investigated to selected a good one for thermal compensation. Consequently, multi-linear regression model combined with origin shift was verified good enough form the machining of dot matrices of plate with ball end milling.

CNC 공작기계의 열변형 오차 보정 (II) - PC-NC제어기용 오차보정 알고리즘 분석 - (Compensation of Thermal Errors for the CNC Machine Tools (II) - Analysis of Error Compensation Algorithm for the PC-NC Controller -)

  • 이재종;최대봉;박현구
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
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    • pp.214-219
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    • 2001
  • One of the major limitations of productivity and quality in metal cutting is the machining accuracy of machine tools. The machining accuracy is affected by geometric errors, thermally-induced errors, and the deterioration of the machine tools. Geometric and thermal errors of machine tools should be measured and compensated to manufacture high quality products. In metal cutting, the machining accuracy is more affected by thermal errors than by geometric errors. In this study, the compensation device and temperature-based algorithm have been presented in order to compensate thermal error of machine tools under the real-time. The thermal error is modeled by means of angularity errors of a column and thermal drift error of the spindle unit which are measured by the touch probe unit with a star type styluses, a designed spherical ball artifact, and five gap sensors. In order to compensate thermal characteristics under several operating conditions, experiments performed with five gap sensors and manufactured compensation device on the horizontal machining center.

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작업조건에 따른 공작기계의 열변형 특성 해석 보정 (Characteristics Analysis and Compensation of Thermal Deformation for Machine Tools with respect to Operating Conditions)

  • 이재종;최대봉;박현구;곽성조
    • 한국공작기계학회논문집
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    • 제10권4호
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    • pp.70-75
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    • 2001
  • In metal cutting, the machining accuracy is more affected by thermal errors than by geometric errors. This paper models of the thermal errors for error analysis and develops on-the-machine measurement system by which the volumetric error are measured and compensated. The thermal error is modeled by means of angularity errors of a column and thermal drift error of the spindel unit which are measured by the touch probe unit with a star type styluses, a designed spherical ball arti-fact, and five gap sensors. In order to analyze the thermal characteristics under several operating conditions, experiments performed with the touch probe unit and five gap sensors on the vertical and horizontal machining centers.

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표면 부착형 동기 전동기 벡터 제어에서의 외란 관측기 기반 전류 측정 오프셋 오차 보상 방법 (Disturbance Observer-based Current Measurement Offset Error Compensation in Vector-controlled SPMSM Drives)

  • 이상민;이기복
    • 전력전자학회논문지
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    • 제27권5호
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    • pp.402-409
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    • 2022
  • In vector-controlled drive systems, the current measurement offset error causes unwanted torque ripple, resulting in speed and torque control performance degradation. The current measurement offset error is caused by various factors, including thermal drift. This study proposes a simple DC offset error compensation method for a surface permanent magnet motor based on a disturbance observer. The disturbance observer is designed in the stationary reference frame. The proposed method uses only the measured current and machine parameters without additional hardware. The effect of parameter variations is analyzed, and the performance of the current measurement offset error compensation method is validated using simulation and experimental results.

트란지스터 착동증폭기의 표동 극소화에 관한 연구 (A Study on the Drift-minimization in the Transistor Differential Amplifier)

  • 김종상
    • 대한전자공학회논문지
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    • 제4권3호
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    • pp.28-33
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    • 1967
  • 트란지스터 착동증폭기의 해석은 이등분 정리의 응용으로 간단히 되며 온도 및 전원전압의 변화에 의한 drfit는 자체보상회로에 의해서 감소시킬수 있다. 베스-에미터전압을 같게하는 기본자체보상회로와 이 전압의 온도계수를 같게 하는 온도자체보상회로를 써서 실험하여 양호한 결과를 얻었으며 이 회로의 조절은 이론치와 잘 일치함을 확인하였다.

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용량성 압력센서의 집적화에 관한 연구 (Study on Integrated for Capacitive Pressure Sensor)

  • 이윤희
    • 전자공학회논문지T
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    • 제35T권1호
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    • pp.48-58
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    • 1998
  • 본 논문은 센서에서 수반되는 기생용량과 온도 드리프트 및 누설전류의 영향을 경감하기 위한 C-V변환회로 및 C-V변환회로에 관한 실험결과를 제시하고, 또한 논문에서 제안한 센싱 주파수를 기준주파수로 나누어줌으로써 상기 영향들을 줄일 수 있는 새로운 인터페이스 회로를 제시한다 이 회로는 용량비의 출력신호를 디지털 방식으로 16진수로 계수 함으로써 신호의 전송이나 컴퓨터 처리가 쉬울 뿐 아니라 비트수의 증가에 따라 분해 능을 향상시킬 수 있는 이점도 있다. 시작한 인터페이스 회로의 C-V 및 C-F 변환회로에서 전원전압 4.0V, 피이드백 커패시턴스10pF, 압력 0∼10 KPa범위에서 감도는 각각 28 ㎷/㎪·V, -6.6 ㎐/㎩로서 양호하였고, 온도 드리프트 특성은 0.051 %F.S./℃ 및 0.078 %F.S./℃로서 크게 개선되었다.

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