• Title/Summary/Keyword: Common rail fuel injection

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A Comparative Study Between CFD and 0-D Simulation of Diesel Sprays with Several Fuel Injection Patterns Using Gas Jet Spray Model (가스제트 분무 모델을 이용한 다양한 분사 패턴의 디젤 분무에 대한 CFD 및 0-D 시뮬레이션 비교 연구)

  • Lee, Choong-Hoon
    • Journal of ILASS-Korea
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    • v.17 no.2
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    • pp.77-85
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    • 2012
  • The CFD simulation of diesel spray tip penetrations were compared with 0-D simulation for experimental data obtained with common rail injection system. The simulated four injection patterns include single, pilot and split injections. The CFD simulation of the spray penetration over these injection patterns was performed using the KIVA-3V code, which was implemented with both the standard KIVA spray and original gas jet sub-models. 0-D simulation of the spray tip penetration with time-varying injection profiles was formulated based on the effective injection velocity concept as an extension of steady gas jet theory. Both the CFD simulation of the spray tip penetration with the standard KIVA spray model and 0-D simulation matched better with the experimental data than the results of the gas jet model for the entire fuel injection patterns.

A High Pressure Fuel Control and its Injection Characteristics (고압 연료 제어와 분사 특성)

  • Kim, S.H.;Lee, Y.G.;Kim, J.U.;Kim, E.S.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.6
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    • pp.123-133
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    • 1995
  • An injection control valve(ICV) was designed to control the fuel flow between a common rail and an injector with two commercial solenoids. To improve the performance of ICV, the characteristic method was applied. With this method, the flow characteristics in the ICV and the injector were studied and the parameters which affect the injection characteristics were also studied. From this study, following results were obtained. The injection duration can be controlled and with modifications of the effective valve stroke of ICV, the injection quantity and duration can be reduced to desired amount. Also the injection quantity and pressure can be controlled by reducing the hole size of the injector without the variation of the injection duration. For some conditions, the desired injection characteristics can be obtained by the changes of the valve timing, the effective valve stroke, the open pressure of the injector and the hole size of the injector.

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A Study on the Response Characteristics of a High Speed Solenoid (고속 솔레노이드의 응답특성에 관한 연구)

  • Cho, Kyu-Hak
    • Journal of Fisheries and Marine Sciences Education
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    • v.12 no.2
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    • pp.142-151
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    • 2000
  • The studies on the electronic control fuel injection system for a DI diesel engine have done for reducing the exhaust emission and improving fuel consumption. The electronic control fuel injection system is classified into a common rail system, a unit injector system and a high pressure injection system. The characteristics of these systems are largely depends on the operating characteristics of its solenoid that have high speed on-off operation. In order to improve these characteristics of fuel injection system, it is necessary to design the optimal shape of solenoid and select the input method of its power source. It was proposed HELENOID, COLENOID, DISOLE, and Multipole Solenoid in the studies of design for the optimal shape of solenoid. The studies on the energizing method, input method for power of solenoid were dealt with the conventional energizing method, the chopping method and the pre-energizing method. In order to find out the high response characteristics of solenoid, it is necessary to test the performance of optimally designed solenoid with a new energizing method. In this paper, the solenoid of multi-pole type with plat armature and its power control unit to control input current by the chopping method designed, and its response tests were performed according to its energizing conditions. As a result, the maximum input current for solenoid was controlled by the period of first stage exciting current and chopping duty ratio of control stage exciting current, and the fastest "on" time was able to get 0.46ms. The conditions of fastest "on" time was 0.3ms for first stage exciting current, 0.16ms for control exciting current and 75% for chopping duty ratio.

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A Study for Preventing Folding Defect of the Common Rail Pipe in Heading Process (커먼레일 파이프 헤딩공정의 접힘결함 방지에 관한 연구)

  • Song, Myung-Jun;Woo, Ta-Kwan;Jung, Sung-Yuen;Hur, Kwan-Do;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.1
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    • pp.25-32
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    • 2010
  • With the latest automobile technology, though the third generation common rail system requires high injection pressures up to 1,800bar, the next generation diesel engine is expected to require more higher pressures than the third generation. The common rail pipe requires higher strength because it is one of the parts in the common rail system, which is influenced directly by fuel under high pressure. Preform design is very important for preventing head of the common rail pipe from folding in the heading process. In this study, die angle, curvature, outer diameter of die and length of trapped part are selected as main parameters to obtain best preform shape minimizing radius of folding. Therefore optimal design is carried out by finite element analysis and Taguchi method through main parameters. Results of the finite element analysis have good agreements with those of the experiments in the actual field.

Fuel Injection System on Combustion and Exhaust Emissions Characteristics in Compression Ignition Engines (압축착화 엔진에서 디젤-가솔린 Dual Fuel이 연소 및 배기 특성에 미치는 영향)

  • Kwon, Seok-Joo;Cha, June-Pyo;Sung, Ki-An;Park, Sung-Wook
    • Journal of the Korean Society of Combustion
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    • v.16 no.1
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    • pp.52-57
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    • 2011
  • The present study describes the characteristics of combustion and exhaust emissions in compression ignition engines using diesel-gasoline dual fuel. For investigating combustion characteristics, diesel fuel was injected directly in a single-cylinder compression ignition engine with a common-rail injection system and gasoline fuel was injected into a premixed chamber installed in an intake port. In order to investigate exhaust emission characteristics, exhaust gas was measured by emission analyzer and smoke meter. The experimental results showed that cases of diesel-gasoline dual fuel combustion exhibited extended ignition delay and reduced peak combustion pressure compared to those of directly injected diesel fuel cases. Furthermore, premixed gasoline-air mixture reduced NOx emissions due to low peak of rate of heat release(ROHR).

Spray Characteristics of Biodiesel Fuel by Blending Bioethanol and Diesel Fuel in a Common Rail Injection System (커먼레일 분사시스템에서 바이오에탄올 및 디젤연료 혼합 바이오디젤의 분무 특성)

  • Park, Su-Han;Suh, Hyun-Kyu;Kim, Hyung-Jun;Lee, Chang-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.2
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    • pp.82-89
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    • 2009
  • In order to investigate the spray characteristics according to diesel and bioethanol blending with biodiesel fuel, macroscopic spray characteristics were analyzed from the comparison of the effect of the injection pressure, ambient pressure and density on the spray tip penetration and spray cone angle. In addition, spray atomization characteristics were studied with local and overall Sauter mean diameter (SMD) and the contour map of SMD distribution at various injection conditions. It was revealed that the spray tip penetration of biodiesel fuels blended with diesel and ethanol was shorter than that of an undiluted biodiesel fuel at low injection pressure. However, the difference of spray tip penetration among three test fuels reduces at a high injection pressure. Increase of the ambient gas density leads to the decrease of the spray tip penetration of three test fuels. When diesel and ethanol fuels add to an undiluted biodiesel fuel, spray cone angle increases due to the decrease of the fuel density at the same ambient pressure condition. On the other hand, the droplet mean diameter decreases due to the reduction of the kinematic viscosity and surface tension.

Combustion Characteristics of Biodiesel Fuel (바이오 디젤 연료의 연소특성)

  • Yoon, Seung-Hyun;Park, Sung-Wook;Kwon, Sang-Il;Lee, Chang-Sik
    • 한국연소학회:학술대회논문집
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    • 2004.11a
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    • pp.146-151
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    • 2004
  • The characteristics of combustion and emission of biodiesel fuel were investigated in a single cylinder DI diesel engine equipped with a common rail injection system. For investigating the effect of bio diesels, the experiments were conducted at various mixing ratio and engine operation conditions. Experimental results show that combustion pressure increased with the increase of mixing ratio and injection pressure. The HC and CO emissions are decreased and NOx emission is increased as the mixing ratio of biodiesels increases at 100MPa injection pressure. However the results of the emissions are shown the contrary to the results at 50MPa of injection pressure due to larger droplets of biodiesel sprays.

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An Experimental Study of Spray Behaviors of Biodiesel blended fuels in a Common Rail Injection System (커먼레일 분사시스템에서 바이오디젤 혼합유의 분무 거동에 관한 실험적 연구)

  • Choi, S.H.;Oh, Y.T.
    • Journal of Power System Engineering
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    • v.9 no.2
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    • pp.14-18
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    • 2005
  • In this study, the spray characteristics of blended fuels with biodiesel were investigated. The experiments were performed for the effect of mixing ratio and injection pressures on the spray behavior. Conventional diesel fuel and biodiesel fuel and blended fuels were used as test fuels. Through the spray visualization system, composed of a Halogen lamp and High speed camera. The process of spray injection was visualized. Fuel containing biodiesel has different spray pattern on account of the high viscosity and large surface tension. Through this experimental result, we found that, after solenoid driving pulse generates, the increase of injection pressure enables delay time to get shorter, but the increase of mixing ratio makes delay time lengthen.

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Fuel Spray Characteristics of Dimethyl Ether (DME 연료의 분무 특성에 관한 연구)

  • Lee, Sang Hoon;Chon, Mun Soo
    • Journal of Institute of Convergence Technology
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    • v.3 no.2
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    • pp.51-56
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    • 2013
  • This paper describes the atomization characteristics, as well as the velocity and size distribution, of DME spray based on common-rail injection system. To analyze the possibility of using DME fuel as an alternative fuel of diesel, spray atomization characteristics were investigated. For this investigation, two-dimensional phase Doppler analyzer system was used to obtain droplet size and velocity distribution simultaneously. Velocity and droplet size measurements were performed at various injection pressures. Results showed that increasing pressure from 25MPa to 50MPa leads to higher spray droplet velocities and smaller droplet diameter but injection pressure above 40MPa, no signifiant reduction was observed. With the droplet velocity and SMD comparison between diesel and DME fuel, it can be observed that DME has smaller SMD and droplet velocity due to its low surface tension.

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A Study on the Injection Characteristics of Biodiesel Fuels Injected through Common-rail Injection System (커먼레일식 분사시스템에서 바이오디젤연료의 분사특성에 관한 연구)

  • Seo, Young-Taek;Suh, Hyun-Kyu;Lee, Chang-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.15 no.5
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    • pp.97-104
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    • 2007
  • The object of this work is to analyze the macroscopic spray performance and atomization characteristics between diesel and biodiesel fuels. In this study, the effects of mixture ratios of biodiesel fuel on the spray tip penetration, fuel injection rate, spray cone angle, and the atomization characteristics such as droplet size, droplets distribution, and spray arrival time according to the axial distance were investigated at various injection parameters. It is revealed that the injection rate is more affected by injection pressure than mixture ratio. And, the spray development process is closely matched between diesel and biodiesel fuels. However, the droplet atomization characteristics of biodiesel shows deteriorated results as the mixture ratio of biodiesel increased because of the high viscosity and density.