• Journal of the Korean Society for Precision Engineering
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• v.22 no.2
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• pp.133-138
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• 2005

The deformation of sheet metal due to the residual stress during blanking or piercing process, is numerically simulated by means of a commercial finite element code. Two dimensional plain strain problem is solved and then its result is applied to the deformation analysis of the lead frame. The plain strain element is applied to the 2D problem to observe the Von Mises equivalent stress concentration at the both shearing edges. As the punch penetrates into the sheet material, the stress concentration generated on both edges is getting increased to be the shearing surface. The limits of the punching depth applied to the simulation is 16% and 24% of the sheet thickness for the plain strain element and the hexahedral element, respectively. The hexahedral element and the limit of punching depth were applied to the deformation analysis of the lead frame for the blanking process. The FEM results for the lead deformation were very good agreement with the experimental ones. This paper shows that the coarse mesh has enabled to analyze the lead deformation generated due to the blanking mechanism. This simple approach to save the calculation time will be very effective to the design of the blanking tools in industries.

• Journal of Mechanical Science and Technology
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• v.20 no.2
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• pp.251-261
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• 2006

The objective of this work is to apply artificial neural networks for solving inverse problems in the structural optimization of a fiber optic pressure sensor. For the sensor under investigation to achieve a desired accuracy, the change in the distance between the tips of the two fibers due to the applied pressure should not interfere with the phase change due to the change in the density of the air between the two fibers. Therefore, accurate dynamic analysis and structural optimization of the sensor is essential to ensure the accuracy of the measurements provided by the sensor. To this end, a normal mode analysis and a transient response analysis of the sensor were performed by combining commercial finite element analysis package, MSC/NASTRAN, and MATLAB. Furthermore, a parametric study on the design of the sensor was performed to minimize the size of the sensor while fulfilling a number of constraints. In performing the parametric study, the need for a relationship between the design parameters and the response of the sensor was fulfilled by using a neural network. The whole process of the dynamic analysis using commercial finite element analysis package and the parameter optimization of the sensor were automated within the MATLAB environment.

• Proceedings of the KIEE Conference
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• 2000.07b
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• pp.909-911
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• 2000

This paper introduce of program package for the numerical analysis of Electromagnetic field analysis using Finite Element Method, called Electro Magnetic Field(EMF). This software tool is developed by Changwon Nat'l Univ. cooperative with Hanyang Univ. and produced on a commercial scale. EMF has a simple, easy to use graphical interface which steps user through th problem setup, high accurate solution, and fast computation.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.23 no.3
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• pp.259-265
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• 2014

When the brakes of a vehicle are applied, large amounts of heat are generated on the surfaces of the brake discs owing to friction between the discs and the brake pads. A high temperature gradient on the disc surfaces leads to thermal deformation and severe disc abrasion. Ultimately, the thermal deformation and disc wear give rise to a thermal judder phenomenon, which has a major effect on the stability of the vehicle. To investigate and propose a solution to these problems, thermoelastic instabilities under applied thermal and mechanical loads were analyzed using the commercial finite element package ANSYS by considering the contact surfaces between the discs and pads. Direct-contact three-dimensional finite elements between the discs and pads were applied to investigate the disc friction temperature, thermal deformation, and contact stress so that the thermal judder phenomenon on the surface of the disc could be predicted.

• Computational Structural Engineering
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• v.6 no.1
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• pp.91-98
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• 1993

Minimum weight design of the boom of an excavator with stress and displacement constraints was performed. The procedure of analysis consists of the following steps. The finite element model of the boom was built up by using 227 triangular plate elements each of which has three nodes. And then the finite element program was implemented and its accuracy was verified by comparing its results with those of the commercial structural analysis package-ANSYS 4.4A. For the constraints of stresses and displacements, the design sensitivities of those were computed using direct differentiation method. To verify the reliability of them the results were compared with those of the finite difference method. The optimum design value was obtained by using PLBA(Pshenichny-Lim-Belegundu-Arora)non-linear optimization program which adopts the active set strategy. Using the above results, minimum weight design of an excavator boom showed an effect of 27% reduction in weight.

• Structural Engineering and Mechanics
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• v.61 no.4
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• pp.551-561
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• 2017

As FGM (functionally graded material) bars which vibrate in axial or longitudinal direction have great potential for applications in diverse engineering fields, developing a reliable mathematical model that provides very reliable vibration and wave characteristics of a FGM axial bar, especially at high frequencies, has been an important research issue during last decades. Thus, as an extension of the previous works (Hong et al. 2014, Hong and Lee 2015) on three-layered FGM axial bars (hereafter called FGM bars), an enhanced spectral element model is proposed for a FGM bar model in which axial and radial displacements in the radial direction are treated more realistic by representing the inner FGM layer by multiple sub-layers. The accuracy and performance of the proposed enhanced spectral element model is evaluated by comparison with the solutions obtained by using the commercial finite element package ANSYS. The proposed enhanced spectral element model is also evaluated by comparison with the author's previous spectral element model. In addition, the effects of Poisson's ratio on the dynamics and wave characteristics in example FGM bars are numerically investigated.

• Journal of KSNVE
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• v.8 no.3
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• pp.494-503
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• 1998

In this paper, in order to analyze dynamic characteristics of an automobile steering system consisting of many components, natural frequencies and transfer functions of each component and the total system are found on a FFT analyzer by experiments. Then, the data are transmitted to a commercial package program, CADA-PC. By analyzing the data, the mode shape of each natural frequency and damping values are obtained. Also, the function of a rubber coupling in column and telescoping effects on system are considered. C.A.E commercial programs are used to compare with the results of experiments. For the finite element modeling, I-DEAS is used. Data processing and post processing are operated on NASTRAN and XL, respectively. The ball-bearing and the linkage of shaft with column are modeled by spring element. Stiffness is modified from the results of experiments. The results of those show close agreement. In the mode shape of total system, wheel mode is dominant at lower frequency, while the column mode is main mode at higher. The role of rubber coupling in vibration isolation is clear on mode shape. Telescoping function makes natural frequency of column changed.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.12 s.177
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• pp.156-162
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• 2005

In this paper, we study the mechanism of lead deformation by numerically simulating the stamping process by means of a commercial finite element code. It is very important to analyze effects that the lead shape makes on the lead deformation, because the lead shape is often modified in order to minimize the deformation or to increase the buckling critical load of the punch. Therefore the stamping process, first, numerically simulated by considering as a quasi-static problem. Second, the effect on the lead deformation due to the lead shape variation, a linear lead geometry and a bent lead, was numerically analyzed and discussed. Finally, the punching order was optimized fur multi-lead generating stamping process. The results show that the bent lead is little bit more shifted than the linear lead after the punching process. But the bent lead is vertically less deformed than the linear lead. The punching order to successively generate the lead is good to keep the lead space uniform. The results will be very effectively applied for the design of the blanking or punching dies in industry.

• International Journal of Korean Welding Society
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• v.5 no.1
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• pp.60-65
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• 2005

In the field of welding the mechanical behavior of a welded structure under consideration may be predicted via heat transfer and welding residual stress analysis. Usually such numerical analyses are limited to small regular mesh models or test specimens. Nevertheless, there is very few strength assessment of the whole structure that includes the effect of welded residual stress. The present work is based on the specialized finite element codes for the calculation of nonlinear heat transfer details and residual stress including the external load on the welded RHS (Rectangular Hollow Section) T-joint connections of the whole structure. First the thermal history of the combined fillet and butt-welded T-joint equal width cold-formed RHS are calculated using nonlinear finite element analysis (FEA) considering the quarter model of the joint. Then using this thermal history the residual stress around the joints has been evaluated. To validity the FEA result, the calculated residual stresses were compared with the available experimental results. The residual stress obtained from the quarter model is mapped to the full model and then to the whole structure model using FEM codes. The results from the FEM codes were exported to the commercial package for visualization and further analysis applying loads and boundary conditions on the whole structure. The residual stress redistribution along with the external applied load is examined computationally.

• Structural Engineering and Mechanics
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• v.51 no.6
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• pp.989-1003
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• 2014

In the preliminary design stage of an RC 3D-frame, repeated sequential analyses to determine optimal members' sizes and the investigation of the parameters required to minimize the differential column shortening are computational effort consuming, especially when considering various types of loads such as dead load, temperature action, time dependent effects, construction and live loads. Because the desired accuracy at this stage does not justify such luxury, two backpropagation feedforward artificial neural networks have been proposed in order to approximate this information. Instead of using a commercial software package, many references providing advanced principles have been considered to code a program and generate these neural networks. The first one predicts the typical amount of time between two phases, needed to achieve the minimum maximorum differential column shortening. The other network aims to prognosticate sequential analysis results from those of the simultaneous analysis. After the training stages, testing procedures have been carried out in order to ensure the generalization ability of these respective systems. Numerical cases are studied in order to find out how good these ANN match with the sequential finite element analysis. Comparison reveals an acceptable fit, enabling these systems to be safely used in the preliminary design stage.