• Title/Summary/Keyword: Cold Rolling Simulation

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Center Position Control of Cold Rolling Mills Using Cofficient Diagram Method

  • Kim, Young-Ho;Ahn, Byoung-Joon;Lee, Dong-Wook;Bae, Jong-Il;Lee, Man-Hyung
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.66.4-66
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    • 2002
  • In this paper, coefficient diagram method is applied to a center position controller design of the web. The significant property of this controller is the designer can design the controller simultaneously a good balance of stability, response, and robustness. Manabe's CDM is useless for designing high-order plant. We proposed a modified CDM which can be called as approximated pole placement method. The practicality of the proposed method is shown through computer simulation.

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Study on Precipitation and Mechanical Properties of High Strength Invar Alloy (고강도 인바합금의 석출거동과 기계적 특성 연구)

  • Jeong, J.Y.;Lee, K.D.;Ha, T.K.;Jeong, H.T.
    • Transactions of Materials Processing
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    • v.17 no.7
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    • pp.507-510
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    • 2008
  • Effect of V addition on the precipitation behavior and strength of Fe-36Ni based high strength Invar alloy for power transmission wire was investigated. Fe-36Ni Invar alloy plates were fabricated using conventional ingot casting followed by hot rolling. High strength can be obtained through precipitation hardening and strain hardening by cold rolling. Simulation using FactSage$^{(R)}$ revealed that equilibrium phases which can be formed are two kinds of MC-type precipitates, $Mo_{2}C$ and $M_{23}C_6$ carbide. The latter stoichiometric carbide was expected to be formed at relatively lower temperature of $800^{\circ}C$.

Manufacturing Process Design of Aluminum Alloy Bolt (알루미늄 합금 볼트의 제조 공정 설계)

  • Kim, Ji-Hwan;Chae, Soo-Won;Han, Seung-Sang;Son, Yo-Hun
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.5
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    • pp.63-68
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    • 2010
  • The use of aluminum alloy parts in the automotive industry has been increasing recently due to its low weight compared with steel to improve fuel efficiency. Companies in the auto parts' manufacturing sector are expected to meet the government's strict environmental regulations. In this study, manufacturing process of aluminum alloy bolt has been designed from forming to heat treatment. Bolt forming process is composed of cold forging for body and rolling for thread. In this study only cold forging process is considered by employing the finite element method. In the cold forging process, preform shape was designed and damage value was considered for die design. Two steps of forging process has been developed by the simulation and a prototype was manugactured accordingly. As a final process, solution heat treatment and aging process was employed. A final prototype was found to meet the required specifications of tensile strength and dimension.

Prediction of the Plastic Strain Ratio Evolution of a Dual-phase Steel (3차원 미세조직에 기반한 잔류응력 하의 이상 조직강의 소성변형률비 예측)

  • Ha, J.;Lee, J.W.;Lee, M. G.;Barlat, F.;Kim, J. H.
    • Transactions of Materials Processing
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    • v.24 no.6
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    • pp.395-399
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    • 2015
  • A microstructure-based finite element simulation was conducted to predict the plastic strain ratio (R-value) of a dual-phase (DP) steel. The representative volume elements (RVEs) concept was adopted for the image-based FE modeling and a 3D model was constructed using sequential 2D images. Each phase was considered with the von-Mises yield criterion and the Swift model. The Swift parameters were defined by the empirical equations based on the chemical composition. The developed model was applied to analyze the effect of residual stress on the R-value and stress distribution. In order to consider the residual stress development after cold rolling, 10 % compression was applied in the thickness direction and unloaded before the tensile stress was applied in the rolling direction. The results showed a reasonable prediction for the R-value evolution: a sharp increase at small strains was well described and a transition followed in the downward direction. The R-value evolution was analyzed using the stress distribution change on the π-plane

Web Lateral Control of Cold Rolling Mill Systems Using a Robust PID Control (강인 PID 제어를 이용한 냉간압연 시스템의 웹 횡방향 제어)

  • Park, Chintac;Kim, In-Soo;Lee, Young-Jin;Kim, Jong-Shik;Lee, Man-Hyung
    • Journal of Institute of Control, Robotics and Systems
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    • v.8 no.5
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    • pp.373-384
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    • 2002
  • This paper presents a robust PID controller design technique using the concept of model matching method in the frequency domain. To design the robust PID controller satisfying disturbance attenuation and robust tracking property for a reference input, first an H$\infty$ controller satisfying given performance is designed using the H$\infty$ control method. And then, the parameters(proportional, integral, and derivative gains) of the robust PID controller are determined using the model matching at frequency domain. The proposed technique is applied to a position controller design of the web. The simulation results show that the proposed robust PID controller satisfies disturbance attenuation and tracking property.

Distributed Simulation for Cold rolling Control System in CEMTool (CEMTool환경에서의 분산시뮬레이션의 구현 및 냉간압연 제어시스템에서의 응용)

  • Lee, Tairi;Lee, Young-Sam;Lee, Kwan-Ho;Kwon, Wook-Hyun
    • Proceedings of the KIEE Conference
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    • 2003.07d
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    • pp.2591-2593
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    • 2003
  • 본 논문에서는 CEMTool환경에서 수행된는 일반적 형태 분산 시뮬레이터의 구조를 제안한다. 먼저, 분산시뮬레이션을 할 수 있도록 SIMTool에서 전체 시스템을 패럴랠블록의 형식으로 여러개의 서브시스템으로 분할한다. 그런후에 CEMTool환경에서 분할된 시스템에 대하여 초기화, one step ahead 시뮬레이션, distribute와 ordering의 과정을 진행한 후 각각의 서브시스템에 대하여 독립적인 C code과 실행파일을 생성한다. 여러 대의 PC에서는 분할된 각각의 서브시스템을 독자적으로 실행시키는 동시에 서로간에 reflective memory를 통해 데이터를 주고반는다. 본 논문의 실험대상인 냉간압연 시스템은 각각의 서브시스템 내부의 계산량이 통신량보다 훨씬 많기 때문에 분산처리를 하기에 아주 적합하며, 본 논문에서는 냉간압연 시스템에 대한 분산시뮬레이션의 결과를 분석하고 제시된 방법으로 확실한 속도향상의 결과를 보여준다는 것을 설명하고자 한다.

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Modeling and State Observer Design for Roll Slip in Cold Cluster Mills (냉간압연 다단 압연기의 롤 슬립 모델링 및 상태 관측기 설계)

  • Kang, Hyun Seok;Hong, Wan Kee;Hwang, I Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1543-1549
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    • 2012
  • This study focuses on the state space model and the design of a state observer for the slip dynamics between rolls in STS cold cluster mills. First, a mathematical model of the roll slip is given as a nonlinear differential equation. Then, by using a Taylor series expansion, it is linearized as a state space model. Next, by using Gopinath's algorithm, a minimal-order state observer based on the state space model is designed to estimate the angular speed of all idle rolls except for an actuated roll that is measureable. Finally, a computer simulation is used to validate that the proposed state space model very well describes slip dynamics between, and moreover, the state observer very well estimates the angular speed of the idle roll.