• Title/Summary/Keyword: Cold Bending

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Prediction of springback on cold forming of Mg-alloy (Mg 합금 판재 냉간 성형품의 탄성회복량 예측)

  • Lee Y. S.;Kim M. C.;Kwon Y. N.;Lee J. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.43-46
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    • 2004
  • Since Mg alloy has many attractive advantages among the practically used metals, many researchers have been studied to develop useful process and material. However, study for sheet forming has not been a few because of low formability on room temperature. Formability and springback for AZ31 alloy sheet have been studied to develop the cold forming technology. The experimental and FE analysis were performed to analyzed the springback amounts by using a model of our on. A different three materials were used to investigate the effects of material characteristics. The springback amounts of Mg-alloy sheet formed part were larger than that of the other material.

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Buckling behavior of stainless steel square hollow columns under eccentric loadings

  • Jang, Ho-Ju;Seo, Seong-Yeon;Yang, Young-Sung
    • Structural Engineering and Mechanics
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    • v.23 no.5
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    • pp.563-577
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    • 2006
  • This study involves a series of experiments on the buckling strength of eccentrically compressed cold-formed stainless steel square hollow-section columns. The principal parameters in this study are slenderness ratios ($L_k/r$ = 30, 50, 70) and magnitude of eccentricity e (0, 25, 50, 75, 100 mm) on the symmetrical end-moment. The objectives of this paper are to obtain the buckling loads by conducting a series of experiments and to compare the behavior of the eccentrically compressed cold-formed stainless steel square hollow-section columns with the results of the analysis. The ultimate buckling strength of the square-section members were determined with the use of a numerical method in accordance with the bending moment-axial force (M-P) interaction curves. The behavior of each specimen was displayed in the form of a moment-radian (M-${\theta}$) relationship. The numerically obtained ultimate-buckling interaction curves of the beam columns coincided with the results of the experiments.

Fracture toughness of high performance concrete subjected to elevated temperatures Part 1 The effects of heating temperatures and testing conditions (hot and cold)

  • Zhang, Binsheng;Cullen, Martin;Kilpatrick, Tony
    • Advances in concrete construction
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    • v.2 no.2
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    • pp.145-162
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    • 2014
  • In this study, the fracture toughness $K_{IC}$ of high performance concrete (HPC) was determined by conducting three-point bending tests on eighty notched HPC beams of $500mm{\times}100mm{\times}100mm$ at high temperatures up to $450^{\circ}C$ (hot) and in cooled-down states (cold). When the concrete beams exposed to high temperatures for 16 hours, both thermal and hygric equilibriums were generally achieved. $K_{IC}$ for the hot concrete sustained a monotonic decrease tendency with the increasing temperature, with a sudden drop at $105^{\circ}C$. For the cold concrete, $K_{IC}$ sustained a two-stage decrease trend, dropping slowly with the heating temperature up to $150^{\circ}C$ and rapidly thereafter. The fracture energy-based fracture toughness $K_{IC}$' was found to follow similar decrease trends with the heating temperature. The weight loss, the fracture energy and the modulus of rapture were also evaluated.

A Study on Forging Characteristic of Non-Heat Treated Micro-Alloyed Steel Using Finite Element Analysis (유한요소해석을 통한 비조질강 성형 특성 분석)

  • Kwon, Yong-Nam;Kim, S.W.;Lee, Y.S.;Lee, J.H.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.609-614
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    • 2006
  • Micro-alloyed steels(MA steels) for cold forging was developed to replace the usual quenched and tempered steel. MA steels have several advantages over the conventional quenched and tempered carbon steels. First of all, energy consumption could be lowered due to the elimination of spherodizing annealing and quenching/tempering heat treatment. Also, bending during quenching could be avoided when MA steels are applied for manufacturing of long fastener parts. However, larger amount of load is exerted on the dies compared than in the case of conventional mild steels, which might lead to the earlier fracture of dies, when MA forging steels are applied in forging practice. Therefore, die lift could be a critical factor to determine whether HA forging steels could be widely applied in cold forging practice. In the present study, authors have investigated the forging characteristics of non-heat treated micro-alloyed steel by using a series of experimental and numerical analyses. Firstly, microstructural features and its effect on the deformation behavior have been studied. Numerical analysis has been done on the forging of guide rod pin to investigate for the optimization of forging process and die stress prediction.

Characteristics of Wire EDM for Cold Die Steel due to the Different Wire Electrode Component (전극선 성분 변화에 따른 냉간금형용강의 와이어방전가공 특성)

  • Wang, Duck-Hyun;Jeong, Sun-Sung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.2
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    • pp.98-105
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    • 2003
  • In the experimental study, wire EDM was conducted for cold die steel by changing the Wire electrode, peak discharge current and number of finish cut. From the micro structure analysis of SEM photographs, the size of irregular welded and added component on the EDMed surface is decreasing and size of EDMed plane surface is increasing as the decreasing peak current and increasing number of finish cut. From the analysis of coating effect, Zn component is highly contained in Br and Zn Wire EDMed surface and copper component is highly contained in Br and Al wire EDMed surface. Hardness values are Increasing as the increasing peak current and decreasing the number of finish cut The value of hardness is decreasing as Cu, Al, Zn and Br wire electrode because of the residual austenite effect of solid solution copper on solidification, and finally EDMed surface has the highest hardness values for every wire electrode. Yield strength values becomes larger and bending strength values become smaller due to the increasing the hardness. These results are increased as increasing brittleness with hardness.

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Microgripper driven by E-T(Electro-Thermal) actuator (E-T(Electro-Thermal) 액츄에이터를 이용한 microgripper)

  • Park, Ho-Joon;Lee, Hyun-Ki;Pak, Jung-Ho
    • Proceedings of the KIEE Conference
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    • 1999.07g
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    • pp.3325-3327
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    • 1999
  • A microgripper driven by E-T (electro-thermal) actuators has been designed and fabricated by surface micromachining. This microgripper consists of two E-T actuators. Each actuator has two arms with different widths joined at the end to form a 'U' shape. The wider 'cold' arm has a narrow flexure at the end (anchor or electrode side) for easy bending, This actuator can be fabricated with only two masks - one for the sacrificial layer and the other for the poly-Si structure layer. An E-T actuator bends its arm due to unequal thermal expansion between the 'cold' arm and the 'hot' arm, This actuator tip moves laterally in an arcing motion towards the cold arm side when the structure is unevenly heated by the applied current. Therefore each microgripper is actuated inwards and can hold a micro object. The fabricated E-T actuator was operated in the range of $2{\sim}12V$ and $1{\sim}5mA$. and maximum tip displacement was $13.6{\mu}m$. This device may become useful in many applications because an E-T actuator can be designed and fabricated easily, and obtain large displacement.

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Effect of Cobalt to Bronze Ratio on Transverse Rupture Strength of Diamond Segments

  • Unal, Rahmi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1146-1147
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    • 2006
  • Diamond segments were fabricated by cold pressing and sintering under pressure at the temperature up to $750^{\circ}C$. Based on the results of this investigation, it can be concluded that the segments containing 39wt.% cobalt in the matrix material have the highest bending strength at a fracture probability of 50 % due to the weibull distribution method. According to the weibull statistics, it was also determined that the transverse rupture strength was the best for 39 wt.% cobalt ratio in the matrix material for the fracture probability when the other variables are the same.

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An Experimental Study for the Mechanical Properties of Model Ice Grown in a Cold Room (Cold Room을 이용한 모형빙의 재료특성에 관한 실험적 연구)

  • Kim, Jung-Hyun;Choi, Kyung-Sik;Jeong, Seong-Yeob;Seo, Young-Kyo;Cho, Seong-Rak;Lee, Chun-Ju
    • Journal of Ocean Engineering and Technology
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    • v.22 no.3
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    • pp.64-70
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    • 2008
  • A full-scale field experiment is an important part in the design of ships and offshore structures. Full-scale tests in the ice-covered sea, however, are usually very expensive and difficult tasks. Model tests in a refrigerated ice tank may substitute this difficulty of full-scale field tests. One of the major tasks to perform proper model tests in an ice towing tank is to select a realistic material for model ice which shows correct similitude with natural sea ice. This study focuses on the testing material properties and the selection of model ice material which will be used in an ice model basin. The first Korean ice model basin will be constructed at the Maritime & Ocean Engineering Research Institute (MOERI) in 2009. With an application to the MOERI ice model basin, in this study the material properties of EG/AD/S model ice of IOT (Institute for Ocean Technology) Canada, were tested. Through comprehensive bending tests, the elastic modulus and the flexural strength of EG/AD/S model ice were evaluated and the results were compared with published test results from Canada. Instead of using an ice model basin, a cold room facility was used for making a model ice specimen. Since the cold room adopts a different freezing procedure to make model ice, the strength of the model ice specimen differs from the published test results. The reason for this difference is discussed and the future development for a making model ice is recommended.

Experimental Study on the Buckling Behavior of Cold-formed Steel Warren Truss (냉간성형강 평트러스 시스템의 좌굴 거동에 관한 실험 연구)

  • Park, Wan Soon;Kim, Gap Deuk
    • Journal of Korean Society of Steel Construction
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    • v.14 no.6
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    • pp.747-754
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    • 2002
  • Cold-formed steel truss system was reviewed in order to improve the various problems associated with the steel floor joist system, such as the structural deficiency caused by web punching and others. Two types of floor truss system using cold-formed steel were reviewed during this research project, including the square end type(SE type) and underslung type(EE type). The strctural behavior was analyzed using the AISI design criteria and various bending tests. Test results show that the SE type floor truss proved to be more efficient than the EE type when it is subjected to concentrated load, and that the unbraced length of the floor truss about the weak axis has much importance on the buckling strength of the floor truss. Test results indicate that their values surpass the calculated values predicated through the AISI design criteria.

Perforated TWCF steel beam-columns: European design alternatives

  • Baldassino, Nadia;Bernardi, Martina;Bernuzzi, Claudio;Simoncelli, Marco
    • Steel and Composite Structures
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    • v.35 no.5
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    • pp.701-715
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    • 2020
  • Steel storage racks are lightweight structures, made of thin-walled cold-formed members, whose behaviour is remarkably influenced by local, distortional and overall buckling phenomena, frequently mutually combined. In addition, the need of an easy and rapid erection and reconfiguration of the skeleton frame usually entails the presence of regular perforations along the length of the vertical elements (uprights). Holes and slots strongly influence their behaviour, whose prediction is however of paramount importance to guarantee an efficient design and a safe use of racks. This paper focuses on the behaviour of isolated uprights subjected to both axial load and bending moments, differing for the cross-section geometry and for the regular perforation systems. According to the European standards for routine design, four alternatives to evaluate the bending moment-axial load resisting domains are shortly discussed and critically compared in terms of member load carrying capacity.