• Title/Summary/Keyword: Coke oven

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Modeling for a Coke Dry Quenching Process Using a Theory of a Porous Material (다공질 물질의 냉각현상 연구를 통한 코크스냉각공정의 모델링)

  • Kim, Joo-Han;Lee, Yong-Ju;Kim, Ki-Seok
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.5
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    • pp.697-701
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    • 2012
  • Numerical modeling for a coke dry quenching process was developed and evaluated. The cokes had similar characteristics to a porous material, therefore, its quenching analysis was simplified as a cooling process of porous blocks. A uniform inlet temperature and constant properties of materials in the oven were also assumed. With given operating conditions, temperature profiles in the cokes were calculated and compared to the actual values. The calculated temperature gradient was high at the upper part of the coke flow and the cooling rate decreased as cokes came down to the exit port. The exit port temperature of cokes was similar to the measured value, however, temperature-dependent material properties and operating conditions must be considered to predict the temperature precisely. The calculated results could be applied to design a coke oven to produce high quality cokes.

A Study on Polynuclear Aromatic Hydrocarbons Emitted by Coking Time and Sampling Method in a Coke Oven Plant (코크스제조공정에서 탄화시간과 시료채취방법에 따른 다핵방향족탄화수소 발생에 관한 연구)

  • Yun, Chung Sik;Paik, Nam Won
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.3 no.1
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    • pp.37-53
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    • 1993
  • The polynuclear hydrocarbons (PAHs) emitted from coke oven standpipe were sampled using three sampling systems, including glass fiber filter+silver membrane filter, glass fiber filter+silver membrane filter+XAD-2 adsorbent tube, PTFE membrane filter+XAD-2 adsorbent tube, extracted by methylene chloride and analysed by gas chromathography using flame ionization detector. The results of this study were as follows. 1. Because the amounts of coke oven emissions(COE) were large, the analyses of PAHs were simple and possible without evaporation and concentration. Although the generation of COE was high during early stage of coking, the airborne concentration of PAHs was low and increased during late coking. 2. The contents of PAHs in COE were 1.35-2.81%. 3. The index components of PAHs were fluoranthene and pyrene. Their correlation coefficient to total PAHs were 0.96, 0.95, respectively. 4. The particulate PAHs were sampled by filter and gaseous PAHs by adsorbent tube. The collection efficiency of glass fiber filter+silver membrane filter was 20% of total amount sampled by filters+adsorbent and PTFE membrane filter 50%. Adsorbent tube must be attached to the filter to collect light and small PAH components. 5. The generation of acenaphthene and indeno (1,2,3-cd) pyrene were low and concentrations of fluorene and anthracene were $20-40ug/m^3$ throughout coking time. Other PAH eoncentrations were sometimes high. The generation of PAHs was low at 4-6 hours of coking time. The gaseous PAHs were generated earlier than particulate PAHs.

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Reduction of Stainless Steelmaking Dust by Microwave Heating (마이크로파 가열에 의한 스테인레스강 분진의 환원)

  • 반봉찬;조환종
    • Resources Recycling
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    • v.2 no.4
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    • pp.10-16
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    • 1993
  • Reduction behavior of stainless steelmaking dust by microwave heating process was investigated using coke and charcoal as reducing agents. Pellet dust and stanless steelmaking dust pelletized with reducing agent were reduced by the heating upto $1000^{\circ}C$ in microwave oven. The results showed that charcoal and coke seemed effective in the reduction of metals from stainless steelmaking dust by microwave heating and charocal was found to be better than coke. Degree of reduction seemed similar with the power of 500W and 700W in microwave oven. Dusts were rapidly reduced within 20 minutes. Reducing degree decreased in the order of Fe>Ni>Cr.

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Synergistic Increase of Oxidative Stress and Tumor Markers in PAH-Exposed Workers

  • Gao, Mei-Li;Chen, Lei;Li, Yong-Fei;Xue, Xiao-Chang;Chen, Lan;Wang, Li-Na;Shah, Walayat;Kong, Yu
    • Asian Pacific Journal of Cancer Prevention
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    • v.15 no.17
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    • pp.7105-7112
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    • 2014
  • In this study, we investigated oxidative stress and tumor marker levels of polycyclic aromatic hydrocarbons (PAHs) in 136 coke oven workers and in 60 control subjects, and evaluated the correlation between oxidative stress and tumor marker levels. Questionnaires on basic demographic information were also administered. Significant differences in employment time and percentages of alcohol drinkers were observed between the control and exposed groups. PAH exposure was assessed using urinary 1-hydroxy-pyrene (1-OHP) levels and was found to be significantly higher in workers than in the controls. Significant differences (P<0.001) of MDA, GST, LDH, NSE, Cyfra21-1, and of SCC and TNF-a (P<0.0001 and P<0.05, P<0.001, respectively) levels were observed among controls and coke-oven workers, except for bottom coke oven workers. Associations between age and risk of increased TNF-a, smoking and increased GST activities, and drinking with increased MDA concentrations, were marginal (P=0.055, P=0.048, P=0.057, respectively). The association between smoking with MDA (P=0.004), NSE (P=0.005), SCC (P=0.004) andTNF-a (P<0.001), and drinking with TNF-a levels was significant (P=0.012). In addition, a significant positive correlation between oxidative stress and tumor markers was found in the present study. These results suggest that a synergistic increase of oxidative stress and tumor markers induced by PAHs may play a role in toxic responses for PAHs in coke oven workers.

Inhibitory Effects of Toxic Materials on Activation of Microorganisms in Coke Plant Wastewater (코크스폐수에 함유된 $S^{-2}$$SCN^-$이 미생물 활성에 미치는 영향)

  • Kim, Sang-Sik;Lee, Kisay
    • Applied Chemistry for Engineering
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    • v.24 no.4
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    • pp.423-427
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    • 2013
  • This research was carried out to identify the characteristics of the wastewater from coke oven gas (COG) purification process of the coke plant, and derive optimal operating conditions for the treatment of wastewater. The coke plant wastewater contains highly concentrated $S^{-2}$ and $SCN^-$ that are harmful to microorganisms, and their concentrations were 6.8~11.2 mg/L and 190~320 mg/L, respectively. When the $S^{-2}$ ion concentration was lower than 10 mg/L, $SV_{30}$ of active sludge was 280~ 340 mL and the sludge sedimentation velocity was very fast. But, when the $S^{-2}$ ion concentration was higher than 15 mg/L, $SV_{30}$ of the active sludge was 560~680 mL and the sludge sedimentation velocity was very slow. Also when the $SCN^-$ ion concentration was lower than 300 mg/L, $SV_{30}$ of the active sludge was 245~320 mL and the sludge sedimentation velocity was very fast. But, when the $SCN^-$ ion concentration was higher than 400 mg/L, $SV_{30}$ of the active sludge was 470~ 567 mL and the sludge sedimentation velocity was slow. To treat the wastewater generated by COG purification process of the coke plant effectively and to maintain microorganism activities in good conditions, the ion concentration of $S^{-2}$ and $SCN^-$ should be lower than 15 mg/L and 400 mg/L, respectively.

Environmental Conditions in the Reheating Furnace for High Quality Advanced High Strength Steels for Automobiles

  • Sohn, Il-Ryoung;Chin, Kwang-Geun
    • Corrosion Science and Technology
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    • v.6 no.4
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    • pp.193-197
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    • 2007
  • It is well known that the development of Advanced High Strength Steels (AHSS) is very important for the automotive industry in order to improve fuel efficiency and the reduction of material costs. However, it is particularly difficult to improve the surface quality of AHSS because the high amount of Si, Al, Mn and Ti etc. in AHSS promote selective oxidation, resulting in surface defects. The reheating process in the hot strip mill would cause severe oxidation because it is carried out at elevated temperatures under aggressive environments. In this study a reheating furnace simulator was developed to investigate oxidation phenomena in the reheating process. The environmental gas for the reheating furnace was made by burning coke oven gas with air in the simulator. The air/fuel ratio is precisely controlled by MFC. Ti oxides are easily formed on grain boundaries and Mn and Si oxides are usually formed in inner grains near the steel surface with a small round shape.

A Study on Consequence Analysis of Coke Oven Gas-Based Hydrogen Purification Facilities (COG 기반 수소 정제시설의 사고 영향 분석에 관한 연구)

  • Jong-Ho Choi
    • Journal of the Korean Society of Industry Convergence
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    • v.27 no.5
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    • pp.1111-1117
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    • 2024
  • The technology for hydrogen production from by-product gases generated in steel mills has recently garnered significant attention, with commercialization gradually progressing. Hydrogen production based on by-product gases presents a critical technological breakthrough, enabling the reduction of carbon emissions in steel production while promoting sustainable energy generation. In this study, a consequence analysis of potential accidents was conducted by analyzing the components of a newly proposed membrane-PSA hybrid process aimed at reducing the cost of hydrogen production from the PSA-only process. The findings indicate that the extent of pipeline damage and weather conditions significantly influence the range of hydrogen leakage, the radiative heat from jet fires, and the overpressure range in vapor cloud explosions. These results provide essential foundational data for evaluating the risks associated with hydrogen leakage accidents and for establishing safety design and preventive measures.

Exposure Assessment and Effect of Hygienic Measures for Reducing Total Exposure for Workers Exposed to Polycyclic Aromatic Hydrocarbons by Using 1-OH-pyrene in Urine (요중 1-OH-pyrene을 이용한 PAH환경근로자들의 노출평가 및 위생조치에 의한 총 노출량 감소효과)

  • Lee, Song-Kwon;Nam, Chul-Hyun;Roh, Pyong-Ui;Lee, Young-Sei;Cho, Ki-Hyun
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.7 no.2
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    • pp.264-278
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    • 1997
  • The average level of coke oven emissions in the work site was $0.04mg/m^3$, which was below the permissible exposure level($0.2mg/m^3$). The average level of 1-OH-pyrene in the urine of the wokers was $0.745{\mu}mol/mol$ creatinine which is far below the BEI($2.3{\mu}mol/mol$ creatinine). Correlation between airborne COE in working environment and urinary 1-OH-pyrene concentration was statistically significant. These results explain that exposure level by biological monitoring is much higher than that by environmental monitoring. The effect of hygienic measures for reducing internal exposure to polycyclic aromatic hydrocarbons was studied in 25 coke-oven workers. Their 1-OH-pyrene levels increased by $0.77{\mu}mol/mol$ creatinine, while working with ordinary protective measures. The average levels of the same workers with extra hygienic measures increased by $0.34{\mu}mol/mol$ creatinine. The average increase of the urinary 1-OH-pyrene concentration over the 5-day work week was 56.3%($0.43{\mu}mol/mol$ creatinine) lower when extra hygienic measures were taken(p=0.0001).

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Study on the Coke Oven Emissions in Cokes Using and Manufacturing Workplaces (코크스 제조 및 사용 공정에서의 코크스오븐 배출물질 연구)

  • Lee, Jong-chun;Ahn, Kyu-Dong;Cho, Kwang-Sung;Lee, Byung-Kook
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.11 no.2
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    • pp.145-152
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    • 2001
  • This study was performed to evaluate the coke oven emissions (COE) and polynuclear aromatic hydrocarbon levels in coke manu-facturing industry, secondary lead smelting industry and glass bottle manufacturing industry. 1. There were no significant difference between the means of personal samples and area samples by the types of industry(p>0.05). The levels of airborne total particulates of the secondary lead smelting industry was the highest($2.30mg/m^3$), and those of the coke manu-facturing industry and glass bottle manu facturing industry were $1.95mg/m^3$ and $1.37mg/m^3$. The concentration of COE was the highest in the glass bottle manufacturing industry($0.79mg/m^3$), and in order of $0.19mg/m^3$ in the coke manufacturing industry and $0.06mg/m^3$ in the secondary lead smelting industry. COE/total particulates(%) was highest in the glass bottle manufacturing industry(58.1%) and in order of 10.3% in the coke manufacturing industry and 3.1% in secondary lead smelting industry. There were significant differences in the total particle concentration and COE by the types of industry(p<0.05). 2. The levels of airborne total particulates was the highest at the smelting process of secondary lead smelting industry($2.30{\pm}0.72mg/m^3$), and the lowest at the smelting process of glass bottle manufacturing industry ($0.99{\pm}1.22mg/m^3$) Concentration of COE was the highest at the casting process of glass bottle manufacturing industry ($1.09{\pm}1.15mg/m^3$), the lowest at the smelting process of secondary lead smelting industry ($0.06{\pm}0.03mg/m^3$). The COE/total particulates(%) was the highest at the casting process of glass bottle manufacturing industry($65.9{\pm}20.5%$), and the lowest at the smelting process of secondary lead smelting indusry($3.1{\pm}2.7%$). 3. There were positive correlations between level of The airborne total particulates and concentration of COE in coke manufacturing industry and glass bottle manufacturing industry (p<0.05), but negative correlation in secondary lead smelting industry. 4. The numbers of case and rates that over the Threshold Limit Values(TLVs) were 24 (77.4%)cases in glass bottle manufacture, 14(23.7%) cases in the coke manufacturing industry and no one case in secondary lead smelting industry. Total numbers of case and rates that over TLVs were 38( 35.5%) cases. 5. The limit of detection(LOD) for PAH was $10{\mu}g/ml$ in standard sample. All PAH levels of the cokes manufacturing industry and the secondary lead smelting industry and the glass bottle manufacturing industry were trace or not to detect.

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Atmospheric Polycyclic and Nitropolycyclic Aromatic Hydrocarbons in an Iron-manufacturing City

  • Hayakawa, Kazuichi;Tang, Ning;Morisaki, Hiroshi;Toriba, Akira;Akutagawa, Tomoko;Sakai, Shigekatsu
    • Asian Journal of Atmospheric Environment
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    • v.10 no.2
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    • pp.90-98
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    • 2016
  • Total suspended particulates (TSP) in the atmosphere were collected for 2 weeks during winter in Muroran, Hokkaido, Japan, a typical iron-manufacturing city. The concentrations of polycyclic aromatic hydrocarbons (PAHs) and nitropolycyclic aromatic hydrocarbons (NPAHs) in TSP were determined by high-performance liquid chromatography (HPLC) using fluorescence and chemiluminescence detectors, respectively. No relationship was observed between the atmospheric PAH and NPAH concentration, or the atmospheric PAH and TSP concentration. However, there was a tendency that the atmospheric PAH concentration was higher when the wind blew from the coke-oven plant. Furthermore, the concentration ratios of 1-nitropyrene to pyrene, which is a suitable indicator of the contribution made by automobiles and coal combustion systems to urban air particulates, were smaller in Muroran and the values were close to those observed in particulates from coal combustion systems. Therefore, these results show that the PAH and NPAH compositions for Muroran are characteristic of an iron-manufacturing city.