• Title/Summary/Keyword: Coil Spring Design

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Kriging Dimension Reduction Method for Reliability Analysis in Spring Design (스프링 설계문제의 신뢰도 해석을 위한 크리깅 기반 차원감소법의 활용)

  • Gang, Jin-Hyuk;An, Da-Wn;Won, Jun-Ho;Choi, Joo-Ho
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2008.04a
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    • pp.422-427
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    • 2008
  • This study is to illustrate the usefulness of Kriging Dimension Reduction Method(KDRM), which is to construct probability distribution of response function in the presence of the physical uncertainty of input variables. DRM has recently received increased attention due to its sensitivity-free nature and efficiency that considerable accuracy is obtained with only a few number of analyses. However, the DRM has a number of drawbacks such as instability and inaccuracy for functions with increased nonlinearity. As a remedy, Kriging interpolation technique is incorporated which is known as more accurate for nonlinear functions. The KDRM is applied and compared with MCS methods in a compression coil spring design problem. The effectiveness and accuracy of this method is verified.

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Design and Analysis of a Vibration-driven AA Size Electromagnetic Energy Harvester Using Magnetic Spring

  • Foisal, Abu Riduan Md.;Chung, Gwiy-Sang
    • Transactions on Electrical and Electronic Materials
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    • v.13 no.3
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    • pp.125-128
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    • 2012
  • This paper describes the design, simulation and characterization of an AA size electromagnetic energy harvester that is capable of converting environmental vibration into electrical energy. A magnetic spring technique is used to scavenge energy from low frequency external vibrations. The generator is characterized by ANSYS 2D finite element analysis, and optimized in terms of moving mass, fixed magnet size, coil width and load resistance. The optimized energy harvester is able to generate 53.5 mW of average power at 8.1 Hz resonance frequency, with a displacement of 0.5 mm.

A Study on the Contour Design in the Hinge Mechanism for a Folder of a Mobile Phone (휴대폰 폴더용 힌지기구의 윤곽 설계에 관한 연구)

  • Park, Jong-Keun;Lee, Soo-Jun
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.9
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    • pp.86-94
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    • 2008
  • A total stroke of an opening or closing motion of a hinge mechanism in a folder-type mobile phone is composed of two portions. In the first portion, human fingers act a force to open or close the folder. In this portion, the rotating folder compresses the coil spring installed in the mechanism. In the last portion, this compressed coil spring generates a torque to rotate the folder. The main merit of this study is that we have designed a hinge mechanism to be operated by a uniform torque in the first portion of the total stroke. The uniform torque means that it is constant along the folder's swing angle. This mechanism will give softer feeling to human fingers. A pair of contours in the mechanism plays an important role. It transforms rotation into translation in the first portion; on the other hand, it transforms translation into rotation in the last portion. In this study, we have developed an algorithm to obtain the pair of contour curves. We divided the total contour curves into finite sub-intervals. Assuming that the curves in every sub-interval are parabolas, we have obtained the coefficients of them by solving systems of nonlinear equations recursively.

Optimal Design and Performance Evaluation of X-type Magnetic Spring Suspension for Commercial Vehicle Seat (상용차 시트용 X-형 구조 마그네틱 현가기구의 최적 설계 및 성능평가)

  • Kwac, Lee Ku;Kim, Hong Gun;Song, Jung Sang;Shin, Hee Jae;Seo, Min Kang;Kim, Byung Ju;An, Kay Hyeok;Lee, Hye Min;Han, Woong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.5
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    • pp.456-464
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    • 2014
  • Commercial vehicle drivers typically feel more fatigued compared to general-public drivers. because they spend longer periods of time driving and experience more rough road conditions. This study showed that the application of a magnet, a linear spring, and a seat suspension with nonlinear characteristics was the optimal design to increase comfort while driving. The resonant frequency for the optimal design suspension was 2.8 Hz, and the stiffness was analyzed through displacement-load experiments. Vibration transmissibility was analyzed by suspension stiffness and the existing dynamic compression. The magnetic spring type was at 0.875. As a result, the X-type magnetic spring performed better than the existing spring at 0.729.

Design and Fabrication of Low Frequency Driven Energy Harvester Using Electromagnetic Conversion

  • Lee, Byung-Chul;Chung, Gwiy-Sang
    • Transactions on Electrical and Electronic Materials
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    • v.14 no.3
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    • pp.143-147
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    • 2013
  • This paper describes a low frequency driven electromagnetic energy harvester (EMEH) which consists of a thin flame resistant (FR-4) planar spring, NdFeB permanent magnets, and a copper coil. The FR-4 spring was fabricated using a desk computer numerical control (CNC) 3D modeling machine. Mathematical modeling and ANSYS finite element analysis (FEA) were used totheoretically investigate the mechanical properties of the spring mass system. The proposed EMEH generates a maximum power of 65.33 ${\mu}W$ at a resonance frequency of 8 Hz with an acceleration of 0.2 g (1 g = 9.8 $m/s^2$) and a superior normalized power density (NPD) of 77 ${\mu}W/cm^3{\cdot}g^2$.

The Design and Performance Evaluation of a Parallelogram Type Magnetic Spring Suspension for Commercial Vehicle Seat (상용차 시트용 평행사변형구조 마그네틱 현가기구의 설계 및 성능평가)

  • Kwac, Lee Ku;Kim, Hong Gun;Shin, Hee Jae;Jung, Young Bae;Song, Jung Sang
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.4
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    • pp.353-360
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    • 2015
  • Commercial drivers feel tired more than the general public, because their driving times are long and they experience more idle vibration. In this study, we developed a nonlinear model of a magnetic, linear spring seat suspension to determine the optimal design to improve ride comfort. The resonant frequency for the optimal design of the suspension was found to be 3.5 Hz, and the stiffness was analyzed through displacement-load experiments. Additionally, the vibration transmissibility was analyzed by the suspension stiffness, and the existing coil spring type vibration transmissibility was found to be 0.99. A parallelogram type magnetic spring was determined to result in a better performance than the existing spring with a vibration transmissibility of 0.823.

Implementation of permanent Magnetic Repulsion Type of Magnetic Levitation Table Using One Degree-of-freedom Active Control (1 자유도 능동제어에 의한 영구자석 반발형 자기부상 테이블의 구현)

  • Jo, Yeong-Geun;Choe, Gi-Bong;Tadahiko Shinshi;Akira Shimokohbe
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.7
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    • pp.125-132
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    • 2002
  • This paper shows an experimental magnetic levitation table using one degree-of-freedom active control. The magnetic levitation table using repulsions of permanent magnets was theoretically presented already. Thus the objective of this paper is to prove stable levitation with only one degree-of-freedom active control experimentally. For the design of the system, at first, permanent magnets are selected. Secondly, the spring constants of the virtual spring are obtained by simulation. Thirdly, the moving magnets are arranged using a stable layout relation. Fourthly, a linear voice coil motor is designed. Finally, the magnetic levitation system is manufactured. The phenomenon of stable levitation in the manufactured table is proven by means of dynamic time and frequency responses. The differences between the theoretical natural frequencies and experimental ones are analyzed. Also, stable range in the control direction is shown experimentally.

New Milliactuator Embedded Suspension (밀리엑츄에이터가 내재된 신규 서스펜션)

  • Yoon, Joon-Hyun;Hong, Eo-Jin;Yang, Hyun-Seok;Park, Young-Pil
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.477-482
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    • 2001
  • To realize higher track density of HDD, the servo bandwidth should be higher, however, is limited by the mechanical resonances of the arm, coil of the VCM and ball bearing pivot. The dual-stage actuator systems have been suggested as a possible solution. For the dual-stage actuator systems based on the suspension, the suspension resonance frequencies in the radial access direction are important factors to increase a servo bandwidth, however the improvement of these frequencies may affect the shock resistance performance and spring constant. The slider's flying stability can be deteriorated by the change of a vertical stiffness. In this work, we have investigated a suspension design scheme possessing a milliactuator for dual-stage actuator systems and also achieved higher mechanical characteristics. Design parameters are deduced by finite element analysis with sensitivity function. It is confirmed that the proposed suspension with the milliactuator has the capability of fine tracking motion, due to its hinge structure on the spring region, and achieves higher mechanical resonance frequencies in the radial access direction with a high-shock resistance and a low-spring constant.

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A Study on the Optimal Design of Gas Spring for Vehicle (자동차용 GAS SPRING의 최적 설계에 관한 연구)

  • 김영범
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.11
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    • pp.39-45
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    • 1998
  • Gas springs have been widely used in motor vehicles as well as in most areas of industry. Instead of coil springs, these gas springs are easily opreated to open(extension process) or close (compression process) the doors because $N_2$ gas with high pressure and oil are charged in tube. Most of manufacturers are using the trial & error method in order to decide its specification(reaction force, damping force), which tends to waste time and money. Therefore, gas springs have been improved by properly changing the control pressure of $N_2$ Gas with its mounting location and weight to maximize its effect and to minimize its space. Although it has been researched on damping structure to minimize impact which is applied to vehicle when its back door is fully opened, the characteristics of damping structure are not known clearly. There(ore, this paper will not only clearly define the effect of important factors(open & close force)for gas springs through theoretical analysis but also provide optimum design specification through development of program to avoid traditional method of specification determination such as the trail It error method which is widely used in whole industries including automotive industry.

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Design of Shape Memory Alloy Manipulator for Position Control (위치 제어를 위한 SMA(Shape Memory Alloy) 매니퓰레이터 설계)

  • Lee, Seung-Yeol;Yu, Seok-Jong;Yu, Byung-Gab;Han, Chang-Soo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.957-962
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    • 2007
  • This paper describes a new mechanism for improving the force of actuators based on shape memory alloys (SMA) by increasing the number at which a coil pattern SMA spring can evenly be heated. This structure accomplishes a high efficient transformation between force and displacement overcoming the main mechanical drawback of shape memory alloys, that being the limit strain. A pantograph manipulator actuated by the introduced new mechanism has been designed for this research. Mechanical structure and driving mechanism of this manipulator are described in detail, and its control algorithm and current amplifier circuit in a position control system are designed.

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