• 제목/요약/키워드: Coating service life

검색결과 34건 처리시간 0.02초

Application of High Performance Coatings for Service Life Extension of Steel Bridge Coatings

  • Lee, Chan-Young
    • Corrosion Science and Technology
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    • 제20권4호
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    • pp.169-174
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    • 2021
  • In this study, performance tests, a field evaluation, and a life cycle cost (LCC) analysis for high performance coating systems were conducted to prepare a plan to reduce the cost of maintenance coating and contribute to the service life extension of steel bridges by applying high performance coatings to steel bridges that will be constructed in the future. From the deterioration models based on the field evaluation for chlorinated rubber and urethane topcoat systems, which have been applied often, the mean service lives were derived as 20.8 and 26.6 years, respectively. For the other coating systems that have not been applied in practice, the coordination factors were differentially applied with evaluation items. The most durable coating system was predicted to be thermal spray coating (TSC) primer/epoxy intermediate coat/fluoride resin topcoat, with a predicted value as long as 42.2 years. The LCC analysis indicates that partial application of high performance coating, such as TSC and fluoride resin, to specific parts vulnerable to corrosion and ultraviolet ray (UV) is more advantageous than the use of general coating systems.

콘크리트 표면도장에 의한 내구수명 연장효과 (Effect of Concrete Surface Coating on the Service Life Extension)

  • 김기현;차수원;장승엽
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2010년도 춘계 학술대회 제22권1호
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    • pp.193-194
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    • 2010
  • 콘크리트 표면도장을 고려한 염소이온 침투해석 프로그램을 개발하고, 이를 사용하여 내구수명 연장 효과를 분석하였다. 해석결과에 의하면 표면도장은 가능한 초기에 실시하는 것이 효과적이었다.

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도장계 종류에 따른 강교 도장의 공용수명 예측 (Service Life Prediction for Steel Bridge Coatings with Type of Coating Systems)

  • 이찬영;장태순
    • 한국강구조학회 논문집
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    • 제28권5호
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    • pp.325-335
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    • 2016
  • 국내의 강교 도장 시방에 등재되어 있는 도장계에 대한 공용수명 예측을 위하여 현장 열화도 평가 및 촉진 내후성 시험을 수행하였고, 평가 결과에 대한 회귀분석을 통하여 열화모델을 도출하였다. 현장 적용 실적이 없는 도장계에 대해서는 국외 연구 결과 및 본 연구에서 수행한 촉진 내후성 시험 결과를 참고하여 염화고무계 및 우레탄 마감 도장계의 현장 열화도 평가 결과에 열화도 항목별 조정계수를 적용하여 가상의 평가 결과를 도출한 후에 회귀분석을 실시하였다. 공용수명 예측 결과는 금속용사를 적용하면 도장계의 수명을 일반 도장계 대비 2배 이상 연장시킬 수 있다는 것을 보여주었다.

부식촉진 실험을 통한 대기환경에서 신설 도장계의 노화곡선 제안 (Suggestion of Deterioration Curve for New-type Coating on Atmospheric Environment by Acceleration Corrosion Test)

  • 정영수;김민정;전석현;안진희;김인태
    • 한국구조물진단유지관리공학회 논문집
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    • 제23권2호
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    • pp.75-83
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    • 2019
  • 본 연구에서는 국내에서 사용되고 있는 우레탄계, 세라믹계, 폴리실록산계 및 불소수지계 강교량용 도장계를 대상으로 실내 부식실험을 실시하여 도장계별 노화모델을 도출하였다. 상도를 구분하여 각 도장계별로 시험편을 제작하였으며, 직경 0.5, 1, 3, 5 mm의 원형 결함을 도입하였다. ISO 20340를 이용하여 극한환경을 모사한 부식촉진실험을 실시하였다. 도장계별 노화곡선은 원형결함의 노화면적을 기준으로 평가되었다. 노화곡선을 사용하여 공용중인 강교의 도장 사용수명을 평가하기 위하여 촉진배율을 산출하였으며, 촉진배율은 ISO 20340과 ISO 9223의 대기환경 부식속도를 기준으로 산출되었다. 실험결과, 노화진전속도는 원형결함의 크기와 상관없이 증가하였으며, 노화면적이 3%일 때 우레탄 도장계의 노화수명은 C2, C3, C4 및 C5 등급에서 약 31.8, 15.8, 9.9 및 3.9년으로 평가되었다.

코팅재료의 도포 특성에 따른 전기적 촉진을 통한 염해 저항성 평가 (Evaluation of Chloride Resistance with Application Method of Coating Materials Using Electric Acceleration Test)

  • 김명유;양은익;연규석;주명기
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2005년도 추계 학술발표회 제17권2호
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    • pp.551-554
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    • 2005
  • The durability of concrete is decreased by various deterioration factors such as a crack, spalling, corrosion. Many repair and rehabilitation methods have been introduced to extend service life of RC structure. An application of coating material is one of repair and rehabilitation methods. However, there is a problem due to reduction of bonding strength and damage of coating material in the case of existed coating material. Thus, this paper is aim to investigate the chloride resistance according to application method of coating material which improve the existed problem. According to the results, it is showed that application of coating material reduces diffusion of chloride into concrete. In special, application of MMA polymer showed the best resistance for chloride attack. However, variation of application method and number of times has a minor effect on chloride diffusion.

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Microstructure analysis of DLC thin film fabricated by filtered arc ion plating method

  • Park, Y.P.;Kim, T.G.;Cheon, M.W.
    • Journal of Ceramic Processing Research
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    • 제13권spc2호
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    • pp.363-367
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    • 2012
  • DLC (diamond liked carbon) coating of the tungsten carbide (WC) alloy core surface for molding a glass aspheric lens improves the quality of glass lens and the molding core and is characterized by high hardness, high elasticity, abrasion resistance and chemical stability. In this study, the effect of DLC coating of a thin film by means of the filtered AIP (arc ion plating) technique was examined on Ra and shape of the coated surface. Roughness before and after DLC coating was measured and the result showed that the roughness was improved after coating as compared to before coating. It was observed that DLC coating of the WC alloy core surface for molding had an effect on improving the roughness and shape of the core surface. It is considered that this will have an effect on improving abrasion resistance and the service life of the core surface.

인삼 및 청국장 물추출-혼합액으로 제조한 코팅미의 이화학적 특성 (Physicochemical Characteristics of Coated Rice Manufactured by the Mixture of Ginseng and Chungkukjang Water Extract)

  • 백순엽;이명예;이조윤;장경호
    • 동아시아식생활학회지
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    • 제16권1호
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    • pp.99-106
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    • 2006
  • New application of rice was carried out by coating the rice with the mixture solution of ginseng and chungkukjang water extract The physicochemical characteristics of the coated rice were investigated. Moisture content of uncoated (15.26%) and coated rice$(15.57\sim15.66%)$ was not different significantly. The contents of crude protein, crude fat, and crude ash of the coated rice were higher as much as $4.28\sim11.82%\;8.47\sim47.46%$, and $11.54\sim42.31%$ than those of control, respectively. As total free amino acids in coated rice were increased by augmenting the amount of the extract, total free amino acids according to rate was increased to $3.1\sim7.8$ times. The major amino acids in the coated rice was alanine$(19.56\sim39.88\;mg%)$, leucine$(5.14\sim17.66\;mg%)$, and proline$(9.98\sim16.82\;mg%)$. Of those amino acids, alanine and $\gamma-aminobutyric$ acid in only coated rice were detected to the level of $19.56\sim39.88\;mg%$ and $7.78\sim12.36\;mg%$ respectively. The calcium amount of coated rice was increased to 15% to 20%. As increasing the coating rate, hardness, cohesiveness, chewiness, and brittleness of coated rice were decreased, but springiness was increased. Before cooking, the color of coated rice appeared yellow and after cooking turned to the light yellow. The color intensity was increased feasibly as increasing the coating rate. The sensory characteristic of rice coated manufactured by adding 15% of the extract was best and found to be similar to that of the control.

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Service life prediction of a reinforced concrete bridge exposed to chloride induced deterioration

  • Papadakis, Vagelis G.
    • Advances in concrete construction
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    • 제1권3호
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    • pp.201-213
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    • 2013
  • While recognizing the problem of reinforcement corrosion and premature structural deterioration of reinforced concrete (RC) structures as a combined effect of mechanical and environmental actions (carbonation, ingress of chlorides), emphasis is given on the effect of the latter, as most severe and unpredictable action. In this study, a simulation tool, based on proven predictive models utilizing principles of chemical and material engineering, for the estimation of concrete service life is applied on an existing reinforced concrete bridge (${\O}$resund Link) located in a chloride environment. After a brief introduction to the structure of the models used, emphasis is given on the physicochemical processes in concrete leading to chloride induced corrosion of the embedded reinforcement. By taking under consideration the concrete, structural and environmental properties of the bridge investigated, an accurate prediction of its service life is taking place. It was observed that the proposed, and already used, relationship of service lifetime- cover is almost identical with a mean line between the lines derived from the minimum and maximum critical values considered for corrosion initiation. Thus, an excellent agreement with the project specifications is observed despite the different ways used to approach the problem. Furthermore, different scenarios of concrete cover failure, in the case when a coating is utilized, and extreme deicing salts attack are also investigated.

초경합금에 FVAS로 코팅한 DLC 박막의 특성 (Characteristic of DLC Thin Film Fabricated by FVAS Method on Tungsten Carbide)

  • 천민우;박용필;김태곤;이호식
    • 한국전기전자재료학회논문지
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    • 제24권10호
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    • pp.812-816
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    • 2011
  • An optical lens is usually produced in the manner of high temperature compression molding with tungsten carbide alloy molding cores, it is necessary to develop and study technology for super-precision processing of molding cores and coating the core surface. As main methods used in surface improvement technologies using thin film, DLC present high hardness, chemical stability, and outstanding durability of abrasion to be extensively applied in various industrial fields. In this study, the effect of DLC coating of a thin film by means of the FVAS (filtered vacuum arc source) analyzed the characteristics of thin film. Surface roughness before and after DLC coating was measured and the result showed that the surface roughness was improved after coating as compared to before coating. In conclusion, it was observed that DLC coating of the ultra hard alloy core surface for molding had an effect on improving the surface roughness and shape of the core surface. It is considered that this will have an effect on improving abrasion resistance and the service life of the core surface.

에폭시 도막철근의 성능 실험연구 (Performance Tests of Epoxy-Coated Reinforcing Bars)

  • 최완철;김채훈;신영수;홍기섭;홍영균;정일영
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1994년도 봄 학술발표회 논문집
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    • pp.158-162
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    • 1994
  • Test results to evaluate the mechanical properties of epoxy-coated bars and corrosion protection characteristics of epoxy coating on the bars are described. The results show good adhesion and abrasion resistance satisfying the requirements in relevant standards. The test results also show that for a coating thickness ranging from 150${\mu}{\textrm}{m}$ to 300${\mu}{\textrm}{m}$, satisfactory results are obtained regarding bendability. Cautions shall be required when bending epoxy-coated bars at a high bending degree and at a low temperature. The results of accelerated corrosion tests show good corrosion resistance. However, surface defects from the steel itself and insufficient blast-clean process form weak points resulting blistering or disbonding of the coating. The use of epoxy-coated bars is expected to help protect corrosion of reinforcement and extend the service life of reinforced concrete structures.

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