• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.34 no.5
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• pp.18-38
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• 2002

A previous study on the model coatings based on latex-bound plastic pigment coatings (1) has been extended to latex-bound No. 1 clay, ultra-fine ground calcium carbonate (UFGCC), and clay-carbonate pigment mixture coatings, which are being widely used in the paper industry. The latex binder used was a good film-forming, monodisperse S/B latex or 0.15$\mu\textrm{m}$. No. 1 clay was representative of plate-like pigment particles, whereas UFGCC was of somewhat rounded rhombohedral pigment particlel. Both of them had negatively skewed triangular particle size distributions having the mean particle suet of 0.7${\mu}{\textrm}{m}$ and 0.6$\mu\textrm{m}$, respectively. Their packing volumes were found to be 62.5% and 657%, respectively. while their critical pigment volume concentrations (CPVC's) were determined to be 52.7% and 50.5% ( average of 45% caused by the incompatibility and 55.9% extrapolated) by coating porosity, respectively. Each pigment/latex coating system has shown its unique relationship between coating properties and pigment concentrations, especially above its CPVC. Notably, the clay/latex coating system hat shown higher coating porosity than the UFGCC/latex system at high pigment concentrations above their respective CPVC's. It was also found that their coating porosity and gloss were inter-related to each other above the CPVC's, as predicted by the theory. More interestingly, the blends of these two pigments have shown unique rheological and coating properties which may explain why such pigment blends are widely used in the industry. These findings have suggested that the unique structure of clay coatings and the unique high-shear rheology of ground calcium carbonate coatings can be judiciously combined to achieve superior coatings. Importantly, the low-shear viscosity of the blends was indicative of their unique packing and coating structure, whereas their high-shear rheology was represented by a common mixing rule, i.e., a viscosity-averaging. Transmission and scanning electron and atomic force microscopes were used to probe the state of pigment / latex dispersions, coating surfaces, freeze fractured coating cross-sections, and coating surface topography. These microscopic studies complemented the above observations. In addition, the ratio, R, of CPVC/(Pigment Packing Volume) has been proposed as a measure of the binder efficiency for a given pigment or pigment mixtures or as a measure of binder-pigment interactions. Also, a mathematical model has been proposed to estimate the packing volumes of clay and ground calcium carbonate pigments with their respective particle size distributions. As well known in the particle packing, the narrower the particle size distributions, the lower the packing volumes and the greater the coating porosity, regardless of particle shapes.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 1999.04a
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• pp.1-6
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• 1999

A study was made to determine the effect of plastic pigment on the coating structure and printability of coated paper. Three basic plastic pigments were investigated such as solid-bead type of plastic pigment, binder type of plastic pigment and hollow type of plastic pigment. In the systems investigated, it was observed that particle shape and structure of plastic pigment had influenced on the rheology of coating color, the state of packing, and the properties of coated paper. The materials investigated were restricted to plastic pigments commonly uesd in paper coating formualtion. Inorganic pigments used in this research were kaolin clay which is platelets and calcium carbonate which is rhombic. Three kinds of plastic pigments were blended in the color made up with two inorganic pigments, respectively. The combination of pigments were carried out (1) to determined the effect of paticle structure of plastic pigment on the state of dispersion of coating color, (2) to observe the effect of temperature of calender on the property of coated paper prepared with plastic pigment. The data indicated that binder and hollow type of plastic pigment had the best results on improving the properties of coated paper such as paper gloss, opacity and air permeability ect. and solid-bead type of plastic pigment in the next place.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 2006.06b
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• pp.499-504
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• 2006

To improve the quality of coating paper, many areas, such as the manufacturing process of inorganic pigment for the coating, the property change of coating color, the surface design of coating pigment and the productivity of coated paper, were studied. In this study the physical properties and printability of coated paper were compared with the coating pigment to modify the surface of large particle and the coating pigment to mix together the large and small particles. After the coating color was mixed under the same conditions in order that the coating color has the same printability, the printability change caused by the surface modification of coating color was investigated. With the surface SEM of coated paper, the efficiency of the surface modification of coating pigment was investigated. The physical property and printability of coated paper, in addition to the physical properties of coating color, were compared and evaluated. Also, the efficiency of printability was evaluated, changing the mixing condition.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.36 no.2
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• pp.47-53
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• 2004

In this experiment the effects of the packing structure of pigment on the surface characteristics (smoothness and gloss) of coated paper are studied. Four different kinds of inorganic pigments(clay), ground calcium carbonate(GCC), two of precipitated calcium carbonates(PCC), and two organic pigments(solid bead and hollow type) were used. The method of measuring the relative sediment volume(RSV) was used to analyze the packing structure of coating layer. The relative sediment volume was measured, using the pressure dewatering dry-cake method(PDDM) and centrifuge method. Also, the particle size distribution of coating pigment was determined. The results showed that small amount of organic pigment, added to inorganic pigment, improved smoothness and its effect was greater when GCC was used as inorganic pigment. The efficiency of organic pigment depended upon the inorganic pigment since the organic pigment is packed in the pores formed by the inorganic pigment.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.44 no.3
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• pp.1-8
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• 2012

The effects of several factors including organic pigment blending and calending conditions on the surface and optical properties of coated paper were investigated. When clay and calcium carbonate are blended in the ratio of 7 to 3, highest smoothness and relative sediment volume were obtained. When organic pigments were added to the mixture of clay and calcium carbonate, the relative sediment volume did not changed significantly. However, when organic pigments were added to calcium carbonate, sheet gloss and smoothness were improved, and showed the better results than that obtained from the mixture of organic pigment and clay. When organic pigment is blended with clay, the particles of organic pigment are buried in the packing structure of coating layer. However, the particle shape of calcium carbonate is quite different from that of clay, and the aspect ratio of calcium carbonate is similar to that of organic pigment. Thus organic pigment particles are not buried and improved effectively the physical characteristics of coating layer. When the hollow sphere pigment was blended, opacity and sheet gloss were improved significantly. Even though the coating color applied was reduced, the similar level of opacity was maintained. Also, if particle size and void volume are increased, gloss is improved, because coating layer is easily transformed in calendering. Therefore, even though lower pressure was applied during calendering, the smoothness of surface of coating layer was improved, and the decrease of void volume in coating layer was reduced, and the quality of coated sheet can be improved.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.29 no.1
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• pp.26-35
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• 1997

A study was carried out to investigate such optical properties of coated papers as brightness, opacity and gloss affected by the coating pigment composition and coat weight using clay, ground calcium carbonate, precipitated calcium carbonate, and plastic pigment as pigments. The effects of drying methods and supercalendering on optical properties were also evaluated. Gloss increased abruptly while brightness and opacity decreased slightly by supercalendering due to surface smoothing and consolidating effects of the coating layers. Optical properties changed little by drying methods. Pigment composition showed significant influences on optical properties. Brightness of coated papers decreased or increased linearly as the coat weight was increased depending on the pigment composition, while opacity increased linearly for all formulations. Gloss increased abruptly at low coat weights for all formulations and approached a plateau value at coat weight of 15-20g/$m^2$. Third order polynomial regression equations relating the coat weight with gloss have been derived and tabulated.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.32 no.4
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• pp.41-48
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• 2000

The main objective of this study was to investigate the packing state and optical properties of coated paper prepared with different coating colors by varying the blending ratio of such pigment as clay, $CaCO_3$, and plastic pigment. To evaluate the effect of packing state of pigment on the properties of coated paper, the coating thickness, which was theoretically calculated by specific gravity, and packing volume of pigment were used. It was found that there exists close relationship between the coating thickness and surface property of coated paper. For instance, the macro roughness(smoothness) of coated paper is closely related to bulkiness. Plastic pigments used in this research has a high finishing efficiency on the light weight coatings. Especially, hollow sphere pigment was very effective for improving the property of coated paper produced in this test. And when HSP was blended with $CaCO_3$the surface property such as smoothness and gloss improved significantly.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.30 no.2
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• pp.62-73
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• 1998

The aim of this work was to investigate the effects of pigment composition on the calendering response and structure of the coated paper. Calendering response of the coated paper was determined from the gloss values of the uncalendered and calendered coated papers, and the relationship between gloss and coating structure was discussed. The surface and cross section of the coating layer was observed using a scanning electron microscope to examine the coating structure. Coating layers were hardened in epoxy resin and polished with carbimet paper disc for preparing SEM samples. Maximum calendering response was obtained for the coated paper prepared from 80pph of clay and 20pph of ground calcium carbonate (GCC) as pigments. Photomicrographs of the surface and cross section of the coating layer show that clay tends to form dense coating structure, while GCC tends to form bulky coating layer.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.48 no.2
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• pp.61-67
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• 2016

This study was carried out in order to investigate the effect of pigment properties in a pre-coating layer on the characteristics of a top-coating layer and the print mottle of the coated paper. Five different pigments were applied for this study as raw materials for the pre-coating layer. The properties and print mottle of the coated paper samples were evaluated according to the coating color formulation. Type of pigments appliied in a pre-coating layer was one of the most important factor to control the properties of pre and top coating layer. Surface properties of pre and top coated paper were improved by blending GCC which had smaller particle size, with clay. Properties of a top-coating layer was affected by the pigment properties used in the pre-coating layer. It was found that print mottle of coated paper can be improved by replacing part of GCC with smaller particle size GCC or clay in pre-coating layer.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.34 no.5
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• pp.1-17
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• 2002

The immobilization and consolidation of the model coatings based on the plastic pigment and latex binder of known particle sizes were theoretically Studied in terms of the dense random packing of binary spheres and varying extent of latex film shrinkage. The porosity of the model coatings was calculated based on three proposed latex shrinkage models: Maximum, Minimum, and Linearly Decreasing Latex Shrinkage. The increasing extent of latex shrinkage was calculated up to the critical pigment volume concentration(CPVC) as a function of plastic pigment volume fractions, and the maximum latex shrinkage was estimated from the CPVC. Also, the number of pores and the average equivalent spherical pore diameters were calculated based on those proposed models. The opacity and gloss of the model coatings on polyester films were measured and their porosity was also determined by a simple coat weight-thickness method. As expected, various coating structure-property-composition relationships, such as opacity, gloss, porosity, etc., were shown to exhibit sharp transitions near the CPVC. The CPVC values determined by the opacity, gloss, and porosity vs. PVC relationships, respectively, agreed very well with each other. Especially, the CPVC's determined by the opacity and porosity vs. PVC curves were identical. The comparison between the theoretically calculated and experimental porosity values showed that the intermediate value between the maximum and minimum latex shrinkage would best fit the experimental porosity data. The effect of plastic pigment particle size on the optical properties and porosity of model coatings was also studied and it was observed that the coating opacity and porosity increased with increasing plastic pigment particle size, but the gloss decreased. The ink gloss of the uncalendered model coatings applied onto commercial sheet offset coated papers was shown to be affected by both the coating gloss and porosity: the higher the coating gloss, the higher the ink gloss, but the higher the coating porosity, the lower the ink gloss. Their printability was also studied in terms of the number of passes-to-fail and the rate of ink setting as a function of both plastic pigment volume fractions and plastic pigment particle sizes. A minimum crack-free temperature(MCR) of latex-bound coatings was proposed to better predict the behaviors of latexes as coating binders. The wet state of model coating dispersions, the surfaces of consolidated model coatings, and their internal structure were examined by both electron and atomic force microscopy, and their micrographs were found to be consistent with our immobilization and consolidation models.