• Title/Summary/Keyword: Coating defects

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Development of rapid mold heating & cooling technology to remove weldline on surface appearance in telephone case (전화기 케이스 외관의 Weldline 제거를 위한 금형 급속 가열-냉각 기술 개발)

  • Cha, B.S.;Park, H.P.;Lee, S.Y.;Kim, O.R.;Lee, S.W.;Rhee, B.O.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.439-443
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    • 2008
  • Painting process or coating with acrylic film may improve the surface defects of injection molded parts deteriorated by weldlines. flow marks. and etc. However such processes increase the production costs and increase environmental problems. Recently various types of rapid mold heating & cooling technology have been developed in order to improve surface quality of products. In this study. the heating & cooling performance of a telephone case mold is investigated by heat transfer analysis, in which the rapid mold heating & reeling technology is applied. The surface temperature of the mold was measured using thermal image camera and compared with analysis results. The influence of the rapid mold heating & cooling technology on weldline appearance and cycle time increase was also examined.

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Analyses on Deformation Patterns Depending on the Injection Process for Rear Lamp Reflectors of Automotive (자동차 리어램프 반사판의 사출공정에 따른 변형 패턴 분석)

  • Choi, Hyun-Jin;Park, Chul-Woo;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.4
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    • pp.32-37
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    • 2010
  • One of the most common engineering processes using plastics is the injection molding. In addition, plastics are utilized over the entire areas in our life including cars and home appliances among others for their characteristics with no deterioration even after a long time, as well as for their light weights in addition to their good durability. This paper aimed to minimize defects through prior analyses on the weld line, air traps, filling time, molding temperature and deformation patterns among others while carrying out interpretations on the cooling, filling and deformation in the injection process using the moldflow for rear lamp reflectors among components for a car in making parts through the coating process after injection.

The Effects of cathodic protection on fracture toughness of buried gas pipeline (매설가스배관의 음극방식이 배관의 파괴인성에 미치는 영향)

  • Kim, Cheol-Man;Kim, Woo-Sik
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.573-578
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    • 2001
  • For the corrosion protect ion of the natural gas transmission pipelines, two methods are used, cathodic protection and coating technique. In the case of cathodic protection, defects are embrittled by occurring hydrogen at the crack tip or material surface. It is however very important to evaluate whether cracks in the embrittled area can grow or not, especially in weld metal. In this work, on the basis of elastic plastic fracture mechanics, we performed CTOD test ing with varying test conditions, such as the potential and current density. The CTOD of the base steel and weld metal showed a strong dependence of the test conditions. The CTOD decreased with increasing cathodic potential and current density. The morphology of the fracture surface showed quasi-cleavage. Hydrogen introduced fractures, caused by cathodic overprotection.

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A Study on the Root-Resistance Performance of PET film Sheet applied by FRP Coating material (PET 필름 내근시트와 FRP 도막층이 일체화된 방수·방근층의 방근성능에 관한 연구)

  • Kwon, Young-Hwa;Park, Jin-Sang;Kim, Dong-Bum;Park, Wan-Goo;Kim, Byoung-Il;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.253-254
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    • 2018
  • In the construction industry, a variety of Root-Resistance Waterproofing Sheets ar being developed and studied. However, defects still occur in the sheet. In this study, the performance of the navigation is studied by Root-Resistance. As a result of the test, no piercing or penetration marks were found by root in all the specimens.

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Synthesis and Microstructure of Single-Walled Carbon Nanotubes by Catalytic Chemical Vapor Deposition Method (촉매화학기상증착법에 의한 단일벽 탄소나노튜브의 합성과 미세구조)

  • Kim, Jong-Sik;Kim, Gwan-Ha;Kim, Chang-Il
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.55 no.7
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    • pp.359-363
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    • 2006
  • Single-walled carbon nanotubes (SWCNTs) with few defects and very small amount of amorphous carbon coating have been synthesized by catalytic decomposition of methane in $H_2$ over well-dispersed metal particles supported on MgO. The yield of SWCNTs was estimated to be 88.5% and the purities of SWCNTs thus obtained were more than 90%. Peak of the radial breathing mode in the Raman spectrum demonstrated that the diameters of synthesized CNTs are in the range 0.4-2.0 nm. Our results also indicated that MgO support materials are useful to a large-scale synthesis of high-quality SWCNTs. Increasing temperature could remarkably increase the yield and also improve the quality of SWCNTs from catalytic decomposition of methane. The morphologies and microstructures of the synthesized carbon materials were characterized by scanning electron microscopy (SEM), Thermogravimetric analysis (TGA), Raman spectroscopy, and X-ray diffraction (XRD).

Fracture Toughness Evaluation of Natural Gas Pipeline under the Cathodic Protection

  • Kim, Cheol-Man;Baek, Jong-Hyun;Kim, Young-Pyo;Kim, Woo-Sik
    • Corrosion Science and Technology
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    • v.8 no.4
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    • pp.133-138
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    • 2009
  • For the corrosion protection of the natural gas transmission pipelines, two methods are used, cathodic protection and coating technique. In the case of cathodic protection, defects are embrittled by occurring hydrogen at the crack tip or material surface. It is however very important to evaluate whether cracks in the embrittled area can grow or not, especially in weld metal. In this work, on the basis of elastic plastic fracture mechanics, we performed the CTOD testing with various test conditions, such as testing rate and potential. The CTOD of the base metal and the weld metal showed a strong dependence of the test conditions. The CTOD decreased with decreasing testing rate and with increasing cathodic potential. The morphology of the fracture surface showed the quasi-cleavage at low testing rate and cathodic overprotection. The low CTOD was caused by hydrogen embrittlement at crack tip.

Development of Functional Milk and Dairy Products by Nanotechnology (나노 기술을 이용한 기능성 우유 및 유제품의 개발 연구)

  • Gwak, Hae-Su
    • Journal of Dairy Science and Biotechnology
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    • v.23 no.1
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    • pp.27-37
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    • 2005
  • The development of functional foods started booming from several years ago in the world. The size of functional materials are in the range of micrometer level. This size can be much smaller into nanometer level to be more effective. We face some problems from the materials, such as flavor, taste, color, viscosity, etc. in functional materials. The problems can be solved by micro / nanoencapsulation technique. This paper showed some results of the research related on the technique for functional milks and dairy products. The nono / microcapsules are the form of liquid instead of solid. Coating materials used were fatty acid esters, and core materials were lactase, iron, ascorbic acid. isoflavone, and chitooligosaccharide. The ranges of capsules are from 100 nm to 200 ${\mu}$m. The sample milks added nano/microcapsules were homogeneous and prevented the defects of core materials. It was observed that nano / microcapsules in milk and dairy products were effective as functional material without defaults. It was indicated that targeted functional foods can be developed further in various foods by nanotechnology.

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Development of 980MPa Grade Galvannealed Advance High Strength Steel Sheets for Automobile

  • Kim, Byoung-Jin;Kim, Young-Hee;Park, Jun-Young;Lee, Young-Soo;Moon, Man-Been
    • Corrosion Science and Technology
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    • v.10 no.2
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    • pp.47-51
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    • 2011
  • Main issues in the automotive industry are the reduction of vehicle body weight for energy savings and improvement of crashworthiness for passenger safety. In order to address both these issues, there has recently been increasing application of galvannealed advance high strength steel (GA AHSS) sheets for automobiles. However, GA AHSS sheets have some surface defects such as coating bare spots due to the addition of solid-solution strengthening elements, which result in the deterioration of the galvannealing reaction. In this study, the effects of galvannealed manufacturing conditions on surface and mechanical properties, resistance spot weldability on a laboratory scale, and GA 980 MPa steel sheets produced by commercial continuous galvannealing line (CGL) were investigated.

Pd-based metallic membranes for hydrogen separation and production

  • Tosti, Silvano;Basile, Angelo
    • Proceedings of the Membrane Society of Korea Conference
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    • 2003.07a
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    • pp.25-28
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    • 2003
  • Low cost composite metallic membranes for the hydrogen separation and production have been prepared by using thin Pd-Ag foils reinforced by metallic (stainless steel and nickel) structures. Especially, “supported membranes” have been obtained by a diffusion welding procedure in which Pd-Ag thin foils have been joined with perforated metals (nickel) and expanded metals (stainless steel): in these membranes the thin palladium foil assures both the high hydrogen permeability and the perm-selectivity while the metallic support provides the mechanical strength. A second studied method of producing "laminated membranes" consists of coating non-noble metal sheets with very thin palladium layers by diffusion welding and cold-rolling. Palladium thin coatings over these metals reduce the activation energy of the hydrogen adsorption process and make them permeable to the hydrogen. In this case, the dense non-noble metal has been used as a support structure of the thin Pd-Ag layers coated over its surfaces: a proper thickness of the metal assures the mechanical strength, the absence of defects (cracks, micro-holes) and the complete hydrogen selectivity of the membrane. membrane.

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A Stud on the Water Vapor Permeability of Air Cell Structure of Ultra Rapid Harding Membrane Waterproofing Using Fixed Screw Hybrid Method (고정형 스크류 혼합 방식을 이용한 초속경 도막방수층 에어 셀 구조의 수증기투과성에 관한 연구)

  • Kim, Yun-Ho;Kim, Hyun-Min;Park, Jin-Sang;Song, Je-Young;Oh, Sang-Keun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.05a
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    • pp.225-226
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    • 2013
  • Existing polyurethane membrane waterproofing has been raised defects such as heaving. Therefore, We will be utilizing as the basic experimental data by the water vapor permeability test to the air cell structure of ultra rapid harding membrane waterproofing using the static mixing system in this study.

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