• 제목/요약/키워드: Coating and diffusion layer

검색결과 147건 처리시간 0.023초

TiCrN 코팅이 Inconel 617 합금의 고온안정성에 미치는 영향 (The effect of TiCrN coating on high temperature stability of Inconel 617)

  • 이병우;박종천;김미루;구진희;김병익;조현
    • 한국결정성장학회지
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    • 제21권6호
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    • pp.235-239
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    • 2011
  • 두 가지 조성의 TiCrN 코팅층(Ti : Cr = 20 : 80 및 5 : 95wt%)을 Inconel 617 합금 위에 증착하고, 1000oC까지의 온도영역에서 TiCrN 코팅이 Inconel 617 합금의 고온안정성에 미치는 영향을 조사하였다. XRD 분석과 미세구조 관찰을 통해 표면으로의 불균일한 Cr 확산이 TiCrN 층에 의해 억제되었음을 알 수 있었다. 그 결과 Inconel 617의 열산화 저항성이 현저하게 향상되었음을 확인하였다.

니페디핀을 포함한 삼투성펠렛의 제조와 다공성막을 통한 약물방출제어 (Controlled Release of Nifedipine from Osmotic Pellet Based on Porous Membrane)

  • 윤주용;구정;김병수;김문석;이봉;강길선;이해방
    • 폴리머
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    • 제32권4호
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    • pp.328-333
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    • 2008
  • 삼투압을 이용한 약물전달시스템은 소화관내의 물이 다공성막을 통하여 시스템 내부로 침투하면 시스템 내부에 있던 삼투압물질과 섞여 삼투압을 발생시키고, 이 삼투압의 힘으로 시스템 내부에 있는 약물을 시스템 외부로 일정한 속도로 방출하는 제제기술이다. 이러한 삼투압을 이용하여 상용화된 대표적인 제품으로 니페디핀을 모델약물로 한 타블렛제형인 Procadia $XL^{(R)}$(Pfizer)과 $Adalat^{(R)}$(Bayer)가 널리 상용화되어 있다. 이번 연구에서는 타블렛 형태의 삼투압정을 유동층코팅 기술을 이용하여 삼투성펠렛으로 제조하였다. 삼투성펠렛은 수팽윤성 고분자와 삼투염을 포함한 시드층, 모델약물인 니페디핀을 포함하는 약물층 그리고 약물의 방출을 조절할 수 있는 다공성막으로 구성되어 있다. 본 연구에서는 다공성막으로 사용되는 초산셀룰로오스(CA)와 $Eudragit^{(R)}$ RS의 구성비와 코팅두께에 따른 약물방출 거동을 확인하였으며, 다공성막의 구성물질인 CA의 비가 증가할수록 또한 다공성막의 코팅두께가 증가할수록 같은 측정시간 때에 약물의 방출이 낮게 나타남을 확인하였다. 약물방출 전후의 펠렛의 형태를 확인하기 위하여 SEM을 측정하였다.

DEVELOPMENT OF SN BASED MULTI COMPONENT SOLDER BALLS WITH CD CORE FOR BGA PACKAGE

  • Sakatani, Shigeaki;Kohara, Yasuhiro;Uenishi, Keisuke;Kobayashi, Kojiro F.;Yamamoto, Masaharu
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.450-455
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    • 2002
  • Cu-cored Sn-Ag solder balls were fabricated by coating pure Sn and Ag on Cu balls. The melting behavior and the solderability of the BGA joint with the Ni/Au coated Cu pad were investigated and were compared with those of the commercial Sn-Ag and Sn-Ag-Cu balls. DSC analyses clarified the melting of Cu-cored solders to start at a rather low temperature, the eutectic temperature of Sn-Ag-Cu. It was ascribed to the diffusion of Cu and Ag into Sn plating during the heating process. After reflow soldering the microstructures of the solder and of the interfacial layer between the solder and the Cu pad were analyzed with SEM and EPMA. By EDX analysis, formation of a eutectic microstructure composing of $\beta$-Sn, Ag$_3$Sn, ad Cu$_{6}$Sn$_{5}$ phases was confirmed in the solder, and the η'-(Au, Co, Cu, Ni)$_{6}$Sn$_{5}$ reaction layer was found to form at the interface between the solder and the Cu pad. By conducting shear tests, it was found that the BGA joint using Cu-cored solder ball could prevent the degradation of joint strength during aging at 423K because of the slower growth me of η'-(Au, Co, Cu, Ni)$_{6}$Sn$_{5}$ reaction layer formed at the solder, pad interface. Furthermore, Cu-cored multi-component Sn-Ag-Bi balls were fabricated by sequentially coating the binary Sn-Ag and Sn-Bi solders on Cu balls. The reflow property of these solder balls was investigated. Melting of these solder balls was clarified to start at the almost same temperature as that of Sn-2Ag-0.75Cu-3Bi solder. A microstructure composing of (Sn), Ag$_3$Sn, Bi and Cu$_{6}$Sn$_{5}$ phases was found to form in the solder ball, and a reaction layer containing primarily η'-(Au, Co, Cu, Ni)$_{6}$Sn$_{5}$ was found at the interface with Ni/Au coated Cu pad after reflow soldering. By conducting shear test, it was found that the BGA joints using this Cu-core solder balls hardly degraded their joint shear strength during aging at 423K due to the slower growth rate of the η'-(Au, Cu, Ni)$_{6}$Sn$_{5}$ reaction layer at the solder/pad interface.he solder/pad interface.

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무전해 코발트 코팅된 금속계 SOFC분리판의 제조 및 특성 평가 (Synthesis and Characterization of the Co-electrolessly Deposited Metallic Interconnect for Solid Oxide Fuel Cell)

  • 한원규;주정운;황길호;서현석;신정철;전재호;강성군
    • 한국재료학회지
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    • 제20권7호
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    • pp.356-363
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    • 2010
  • For this paper, we investigated the area specific resistance (ASR) of commercially available ferritic stainless steels with different chemical compositions for use as solid oxide fuel cells (SOFC) interconnect. After 430h of oxidation, the STS446M alloy demonstrated excellent oxidation resistance and low ASR, of approximately 40 $m{\Omega}cm^2$, of the thermally grown oxide scale, compared to those of other stainless steels. The reason for the low ASR is that the contact resistance between the Pt paste and the oxide scale is reduced due to the plate-like shape of the $Cr_2O_3$(s). However, the acceptable ASR level is considered to be below 100 $m{\Omega}cm^2$ after 40,000 h of use. To further improve the electrical conductivity of the thermally grown oxide on stainless steels, the Co layer was deposited on the stainless steel by means of an electroless deposition method; it was then thermally oxidized to obtain the $Co_3O_4$ layer, which is a highly conductive layer. With the increase of the Co coating thickness, the ASR value decreased. For Co deposited STS444 with 2 ${\mu}m$hickness, the measured ASR at $800^{\circ}$ after 300 h oxidation is around 10 $m{\Omega}cm^2$, which is lower than that of the STS446M, which alloy has a lower ASR value than that of the non-coated STS. The reason for this improved high temperature conductivity seems to be that the Mn is efficiently diffused into the coating layer, which diffusion formed the highly conductive (Mn,Co)$_3O_4$ spinel phases and the thickness of the $Cr_2O_3$(S), which is the rate controlling layer of the electrical conductivity in the SOFC environment and is very thin

다이아몬드 가공을 위한 연마판의 제조 및 플라즈마 용사 코팅층의 열처리 거동 (Heat-treatment of Diffusional Behaviors of Plasma Spray Coated Layer for Fabrication of Abrasive Plates for Diamond)

  • 최광수;양승아;이종원;김민규;이승준;박준식
    • 열처리공학회지
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    • 제30권6호
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    • pp.264-270
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    • 2017
  • 본 연구에서는 다이아몬드의 기계적 화학적 연마(MCP) 에 주목하여 기존에 알려진 다이아몬드 가공연마판을 주물 또는 파우더 소결 방식이 아닌 플라즈마 열분사 기법을 통하여 경제성이 높게 제작하고 이를 상용화 하고자 하였다. 저렴한 주철 모재에 연성이 높고 밀착성이 우수한 Al을 중간 코팅층으로 코팅하고, 상부 코팅층으로 다이아몬드와 화학반응을 하게 되는 Fe-Cr-Ni 및 Ti 코팅층을 플라즈마로 코팅하여 다이아몬드 연마판을 제작하였다. 또한, 물리적인 코팅방법인 플라즈마 열분사 코팅층의 밀착력을 개선 하기 위하여 $550^{\circ}C$ 6시간 동안 열처리를 수행하고 모재와 Al 코팅층 사이에 약 $5{\mu}m$ 정도의 확산층을 형성하여 밀착력을 개선할 수 있었다.

Electrochemical Performance of M2GeO4 (M = Co, Fe and Ni) as Anode Materials with High Capacity for Lithium-Ion Batteries

  • Yuvaraj, Subramanian;Park, Myung-Soo;Kumar, Veerasubramani Ganesh;Lee, Yun Sung;Kim, Dong-Won
    • Journal of Electrochemical Science and Technology
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    • 제8권4호
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    • pp.323-330
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    • 2017
  • $M_2GeO_4$ (M = Co, Fe and Ni) was synthesized as an anode material for lithium-ion batteries and its electrochemical characteristics were investigated. The $Fe_2GeO_4$ electrode exhibited an initial discharge capacity of $1127.8mAh\;g^{-1}$ and better capacity retention than $Co_2GeO_4$ and $Ni_2GeO_4$. A diffusion coefficient of lithium ion in the $Fe_2GeO_4$ electrode was measured to be $12.7{\times}10^{-8}cm^2s^{-1}$, which was higher than those of the other two electrodes. The electrochemical performance of the $Fe_2GeO_4$ electrode was improved by coating carbon onto the surface of $Fe_2GeO_4$ particles. The carbon-coated $Fe_2GeO_4$ electrode delivered a high initial discharge capacity of $1144.9mAh\;g^{-1}$ with good capacity retention. The enhanced cycling performance was mainly attributed to the carbon-coated layer that accommodates the volume change of the active materials and improves the electronic conductivity. Our results demonstrate that the carbon-coated $Fe_2GeO_4$ can be a promising anode material for achieving high energy density lithium-ion batteries.

XPS를 이용한 Sb-doped $SnO_2$ 투명전도막의 특성 분석 (Characterization of transparent Sb-doped $SnO_2$ conducting films by XPS analysis)

  • 임태영;김창열;심광보;오근호
    • 한국결정성장학회지
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    • 제13권5호
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    • pp.254-259
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    • 2003
  • Sol-gel dip coating법으로 soda lime glass 기판 위에 ATO(antimony-doped tin oxide) 투명전도막을 제조할 때, 기판 위에 형성된 $SiO_2$ barrier 층 및 $N_2$ gas annealing 에 따른 광투과율 및 전기적 특성에 대한 효과를 정량적으로 측정하고, XPS(X-ray photoelectron spectroscopy) 분석을 통해 고찰하였다. $SiO_2$ barrier층을 갖는 glass 기판 위에 코팅된400 nm 두께의 ATO 박막을 질소분위기에서 annealing한 결과, 광 투과율은 84%그리고 전기저항은 약 $5.0\times 10^{-3}\Omega \textrm{cm}$로 측정되었다 XPS 분석결과 이러한 우수한 전기전도성은 $SiO_2$ buffer층이 glass 기판으로부터 Na 이온의 확산을 막아 ATO막 내에 $Na_2SnO_3$ 및 SnO와 같은 2차상 불순물의 형성을 억제하여 막 내부의 Sb의 농도 및 $Sb^{5+}/Sb^{3+}$ 비를 증가시키고, $N_2$ annealing은 $Sb^{5+}$ 도 환원시키지만 $Sn^{4+}$를 환원시키는 효과가 크게 작용하였기 때문으로 사료된다.

Incorporation of silver nanoparticles on the surface of orthodontic microimplants to achieve antimicrobial properties

  • Venugopal, Adith;Muthuchamy, Nallal;Tejani, Harsh;Anantha-Iyengar-Gopalan, Anantha-Iyengar-Gopalan;Lee, Kwang-Pill;Lee, Heon-Jin;Kyung, Hee Moon
    • 대한치과교정학회지
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    • 제47권1호
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    • pp.3-10
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    • 2017
  • Objective: Microbial aggregation around dental implants can lead to loss/loosening of the implants. This study was aimed at surface treating titanium microimplants with silver nanoparticles (AgNPs) to achieve antibacterial properties. Methods: AgNP-modified titanium microimplants (Ti-nAg) were prepared using two methods. The first method involved coating the microimplants with regular AgNPs (Ti-AgNP) and the second involved coating them with a AgNP-coated biopolymer (Ti-BP-AgNP). The topologies, microstructures, and chemical compositions of the surfaces of the Ti-nAg were characterized by scanning electron microscopy (SEM) equipped with energy-dispersive spectrometer (EDS) and X-ray photoelectron spectroscopy (XPS). Disk diffusion tests using Streptococcus mutans, Streptococcus sanguinis, and Aggregatibacter actinomycetemcomitans were performed to test the antibacterial activity of the Ti-nAg microimplants. Results: SEM revealed that only a meager amount of AgNPs was sparsely deposited on the Ti-AgNP surface with the first method, while a layer of AgNP-coated biopolymer extended along the Ti-BP-AgNP surface in the second method. The diameters of the coated nanoparticles were in the range of 10 to 30 nm. EDS revealed 1.05 atomic % of Ag on the surface of the Ti-AgNP and an astounding 21.2 atomic % on the surface of the Ti-BP-AgNP. XPS confirmed the metallic state of silver on the Ti-BP-AgNP surface. After 24 hours of incubation, clear zones of inhibition were seen around the Ti-BP-AgNP microimplants in all three test bacterial culture plates, whereas no antibacterial effect was observed with the Ti-AgNP microimplants. Conclusions: Titanium microimplants modified with Ti-BP-AgNP exhibit excellent antibacterial properties, making them a promising implantable biomaterial.

스프레이 기술을 이용한 세라믹 표면 코팅에 대한 황화코발트 첨가량의 영향 (Effect of cobalt sulfate contents on the ceramic surface coating using spray technique)

  • 박현;김경남
    • 한국결정성장학회지
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    • 제24권6호
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    • pp.256-260
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    • 2014
  • 본 연구는 코발트 코팅 두께에 따른 점토 표면과의 반응성을 연구하였다. 시편에서 표면으로 부터 일정한 두께로 코발트가 확산된 것을 볼 수가 있으며, 황화코발트의 도포양과 함께 청자토보다 백자토에서 확산층의 두께가 증가하였다. 백자토에 코팅된 시편은 grayish blue가 blue 색으로 변화되는 것을 알 수 있으며 $L^*$값이 51.78에서 37.61로 감소하고, 청자토에 코팅된 시편인 경우 dark olive gray에서 dark gray색으로 $L^*$값이 53.91에서 38.93로 적어지는 것을 알 수가 있다. 시편의 물성 평가는 XRD, SEM, 열팽창기, TG-DTA, UV-vis spectrophotometer와 HRDPM을 이용하였다.

Solution deposition planarization for IBAD-MgO texture template

  • Ko, Kyeong-Eun;Kwon, O-Jong;Bea, Sung-Hwan;Yoo, Ja-Eun;Park, Chan;Oh, Sang-Soo;Park, Young-Kuk
    • 한국초전도ㆍ저온공학회논문지
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    • 제12권4호
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    • pp.17-19
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    • 2010
  • In this work, the optimized process condition of chemical solution deposition which is used to planarize the surface of the metal tape (which is used to grow IBAD-MgO texture template) was investigated. $Y_2O_3$ films were dip-coated on the surface of the unpolished metal tape as the seed and barrier layer. The effects of $Y_2O_3$ concentration of the solution (0.5wt.%, 1.3wt.%, 2.8wt.%, 5.6wt.%) and the number of coatings on the surface morphology and barrier capability against the diffusion from the metal tape were examined. The surface morphology and the thickness of the film were observed using the scanning electron microscope and the atomic force microscope. The presence of elements in metal tape on the film surface was analyzed using the auger electron spectroscopy. The $Y_2O_3$ film thickness increases with increasing the $Y_2O_3$ concentration in the solution, and the surface became smoother with increasing the number of coating cycles. The best result was obtained from the $Y_2O_3$ film coated 4 cycles using 2.8wt.% solution.