• 폴리머
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• 제29권3호
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• pp.242-247
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• 2005

콜로이드 실리카 종류, 콜로이드 실리카/실란의 함량비, 반응시간 등의 반응조건에 따라 두 종류의 콜로이드 실리카/실란 솔을 합성하였다. 이러한 졸을 이용하여 솔-젤 코팅막을 제조하여 물리적 화학적 특성을 조사하였다. 그 결과 1034A콜로이드 실리카계로부터 얻어진 솔-젤 코팅막의 접촉각과 표면균질성은 HSA계 솔-젤 코팅막에 비하여 우수하였다. 그리고 1034A 콜로이드 실리카계로부터 얻어진 솔-젤 코팅막은 $550^{circ}C$까지 열분해없이 안정하였고 methyltrimeth-oxysilane(MTMS) 함량이 증가할수록 코팅막의 두께가 두꺼워 졌다. 1034A 콜로이드 실리카계 솔-젤 코팅막의 경도는 MTMS의 함량 증가에 따라 감소하였으나 HSA계는 큰 영향을 받지 않았다. 표면에너지는 MTMS 함량 증가와 더불어 전반적으로 감소하는 경향을 보였다.

• 대한기계학회논문집A
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• 제36권4호
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• pp.405-412
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• 2012

종래 아연의 부식 속도를 줄이는 가장 일반적인 방법은 $Cr^{+6}$를 도포하여 화학적으로 개조하는 것이었다. 그러나 $Cr^{+6}$는 현재 환경 보호법 때문에 사용이 제한되어 있다. 따라서 자자들은 Si를 가지는 유/무기 용액에 대한 아연도금강판의 최적 조건을 연구하였다. 최적 내식성은 $190^{\circ}C$에서 5분간 열처리한 조건으로 나타났다. 본 연구에서는 내식성 평가를 위하여 우레탄 용액(Urethane 20 wt.% ; S-700), Si를 가지는 유/무기 용액(Si polysilicate 10 wt.% + Urethane 10 wt.% LR-0317) 및 Si와 Ti를 가지는 2종류의 유/무기 용액(Si polysilicate 7 wt.% + Urethane 13 wt.% + Ti amorphous 0.5 wt.% ; LR-0727(1), Si polysilicate 7 wt.% + Urethane 7 wt.% + Ti amorphous 0.5 wt.% + epoxy 6wt.% ; LR-0727(2))을 사용하였다. 내식성 평가는 냉간압연 강판을 사용하여 염수분무 시험으로 실시하였다. 7시간의 염수 분무 시험에서 LR-0727(1)과 LR-0727(2) 용액이 냉간 압연 강판에 대하여 우수한 내식성을 나타내었다.

• 대한기계학회논문집B
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• 제24권11호
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• pp.1437-1446
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• 2000

A numerical analysis on the freeze coating process of a non-isothermal finite dimensional plate with a binary alloy is performed to investigate the growth and decay behavior of the solid and the mushy layer of the freeze coat and a complete procedure to calculate the process is obtained in this study. The continuously varying solid and mushy layers are immobilized by a coordinate transform and the resulting governing differential equations are solved by a finite difference technique. To account for the latent heat release and property change during solidification, proper phase change models are adopted. And the convection in the liquid melt is modeled as an appropriate heat transfer boundary condition at the liquid/mushy interface. The present results are compared with analytic solutions derived for the freeze coating of infinite dimensional plates and the discrepancy is found to be less than 0.5 percent in relative magnitude for all simulation cases. In addition the conservation of thermal energy is checked. The results show that the freeze coat grows proportional to the 1.2 square of axial position as predicted by analytic solutions ar first. But after the short period of initial growth, the growth rate of the freeze coat gradually decreases and finally the freeze coat starts to decay. The effects of various non-dimensional processing parameters on the behavior of freeze coat are also investigated.

• Korean Chemical Engineering Research
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• 제50권3호
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• pp.403-409
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• 2012

Poly (carbonate diol), isophrone diisocyanate와 dimethylol propionic acid로 부터 제조된 polyurethane prepolymer의 말단 NCO기를 aniline으로 capping시켜 aniline terminated waterborne polyurethane dispersion (ATWPUD)을 합성하였다. 이 ATWPUD와 물에 분산되어 있는 multi-walled carbon nanotube (MWCNT)를 혼합시켜 전도성 코팅 용액을 제조한 후, 이것을 polycarbonate 기재 위에 도포하여 코팅 막을 형성하였다. ATWPUD와 MWCNT를 혼합하여 얻어진 코팅 막의 표면저항 값은 $10^{7.6}{\sim}10^{7.7}{\Omega}/cm^2$로 순수한 waterborne polyurethane dispersion (WPUD)과 MWCNT의 혼합물로부터 제조된 코팅 막의 $10^{10.9}{\Omega}/cm^2$ 보다 우수한 전기전도도를 나타내었다. 또한 ATWPUD에 첨가되는 MWCNT의 양이 증가될수록 코팅 막의 전기전도도는 증가하였지만 연필경도 및 부착력은 감소되었다.

• Korean Chemical Engineering Research
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• 제50권3호
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• pp.421-426
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• 2012

불소계 아크릴레이트 2,2,2-trifluoroethylmethacrylate을 사용한 자외선 경화형 유-무기 하이브리드 코팅 막에 있어서 무기물 및 사용되는 유기 단량체의 종류 및 조성이 내 오존성 및 표면 특성에 미치는 영향에 대해 연구하였다. 코팅액은 금속 알콕사이드인 tetraethoxysilane(TEOS)와 실란 커플링제인 methacryloyloxypropyltrimethoxysilane(MPTMS)로 구성된 유-무기 혼성 용액에 2,2,2-trifluoroethylmethacrylate와 자외선 경화를 위한 유기물을 첨가하여 제조되었다. 코팅막은 코팅액을 기재위에 바 코팅 한 후 자외선 경화를 통해 제조되었다. 제조된 코팅 막의 내 오존성은 TEOS의 함량이 증가할수록 내 오존성과 표면경도는 향상되었다. 또한, 불소 함량이 증가할수록 내 오존성은 향상되었지만 표면 경도는 다소 떨어졌다. 우레탄 아크릴레이트를 첨가한 코팅 막은 높은 연필경도를 나타내었다. 코팅 막의 투과도는 TEOS와 2,2,2-trifluoroethylmethacrylate의 함량에 큰 영향을 받지 않았다. 더욱이, 코팅 막은 90% 이상의 높은 투과도를 나타내었다.

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2003년도 추계학술발표회초록집
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• pp.118-118
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• 2003

In a rolling wire probe, a key component of an inspection apparatus for PDP electrode patterns, the electric performance of it is known to be strongly dependent on the surface condition of a collet pin, a needle pin, and a wire. However, the collet and needle pins rotate very rapidly in contact with each other, which results in the degradation of the surface by the heat and friction and finally the formation of black wear marks on the surface after a several hundred hours test. Once the black wear marks appear on the surface, the electric resistance of the probe increases sharply and so the integrity of the probe is severely damaged. In this experiment, TiN coating, which has excellent electric conductances and good wear-resistance, has been applied on the surface of collect and needle pins for preventing the surface damages. In order to achieve the homogeneous coating with a good adhesion property, special coating substrate stages and jigs were designed and applied during coating. TiN has been deposited using 99.999% Titanium target by a DC reactive sputtering method. According to the components and jigs, processing parameters, such as DC power, RF bias and the flow rate ratio of Ar and N$_2$ used as reactive gases, has been controlled to obtain good TiN films. Detailed problems and solutions for applying the new substrate stages and jigs will be discussed.

• 한국재료학회지
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• 제16권2호
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• pp.80-84
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• 2006

The removal efficiency of Cu and Fe contaminants on the silicon wafer surface was examined to investigate the effect of cleaning solutions on the behavior of metallic impurities. Silicon wafers were intentionally contaminated with Cu and Fe solutions by spin coating and cleaned in different types of cleaning solutions based on $NH_4OH/H_2O_2/H_2O\;(SC1),\;H_2O_2/HCl/H_2O$ (SC2), and/or HCl/$H_2O$ (m-SC2) mixtures. The concentration of metallic contaminants on the silicon wafer surface before and after cleaning was analyzed by vapor phase decomposition/inductively coupled plasma-mass spectrometry (VPD/ICP-MS). Cu ions were effectively removed both in alkali (SC1) and in acid (SC2) based solutions. When $H_2O_2$ was not added to SC2 solution like m-SC2, the removal efficiency of Cu impurities was decreased drastically. The efficiency of Cu ions in SC1 was not changed by increasing cleaning temperature. Fe ions were soluble only in acid solution like SC2 or m-SC2 solution. The removal efficiencies of Fe ions in acid solutions were enhanced by increasing cleaning temperature. It is found that the behavior of metallic contaminants as Cu and Fe from silicon surfaces in cleaning solutions could be explained in terms of Pourbaix diagram.

• 한국표면공학회지
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• 제51권2호
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• pp.95-103
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• 2018

Recently, many types of constructional steels have been often exposed to under severe corrosive environments due to acid rain with increasing environmental contamination. In order to inhibit their corrosion in severe corrosive environments, a painting method has been widely applied to numerous constructional steels of land as well as marine. Therefore, development of paint having a good quality of corrosion resistance is considered to be very important. In this study, four types of anti-corrosive paints (AP: Phenol epoxy, AC: Ceramic epoxy, AT: Coal tar epoxy, AH: High solid epoxy) were coated to the specimens, and then, were immerged in various salt solutions (0.1, 0.3, 3, 6, 9 and 15% NaCl solutions) for 11 days. And, the corrosion resistance of these samples by effect of osmotic pressure with salt concentration was investigated with electrochemical methods such as measurement of corrosion potential, impedance and corrosion current density. The corrosion current densities of all samples (AC, AT and AH) submerged in 3% NaCl solution exhibited the smallest values compared to other salt solutions. However, in the case of lower values of salt solutions than 3% NaCl solution, the corrosion current density increased again because it makes easier for water, dissolved oxygen and chloride ion etc. to invade toward inner side of coating film due to increasing of the osmotic pressure than 3% NaCl solution, but in the case of higher values of salt solutions than 3% NaCl solution, the coating film is easily deteriorated due to high concentration of chloride ion rather than the osmotic pressure, which resulted in increasing the corrosion current density. In particular, the AC sample indicated the best corrosion resistance in 6% NaCl solution compared to other samples. Consequently, it is considered that the corrosion mechanism of the coated steel plate is completely different from bare steel plate, and the corrosion resistance of coating film by osmotic pressure and chloride ion depend on various types of epoxy of paint in NaCl solution.

• Corrosion Science and Technology
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• 제16권3호
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• pp.151-159
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• 2017

The MA8 alloy (formula Mg-Mn-Се) has been shown to have greater corrosion stability than the VMD10 magnesium alloy (formula Mg-Zn-Zr-Y) in chloride-containing solutions by Scanning Vibrating Electrode Technique (SVET) and by optical microscopy, gravimetry, and volumetry. It has been established that the crucial factor for the corrosion activity of these samples is the occurrence of microgalvanic coupling at the sample surface. The peculiarities of the kinetics and mechanism of the corrosion in the local heterogeneous regions of the magnesium alloy surface were investigated by localized electrochemical techniques. The stages of the corrosion process in artificial defects in the coating obtained by plasma electrolytic oxidation (PEO) at the surface of the MA8 magnesium alloy were also studied. The analysis of the experimental data enabled us to determine that the corrosion process in the defect zone develops predominantly at the magnesium/coating interface. Based on the measurements of the corrosion rate of the samples with PEO and composite polymer-containing coatings, the best anticorrosion properties were displayed by the composite polymer-containing coatings.

• Bulletin of the Korean Chemical Society
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• 제34권2호
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• pp.505-509
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• 2013

A low temperature ($65^{\circ}C$) thermal deposition process was developed for depositing a silver coating on thermally sensitive polymeric substrates. This low temperature deposition was achieved by chemical reduction of a silver alkylcarbamate complex with latent reducing agent. The effects of acetol as a latent reducing agent for the silver 2-ethylhexylcarbamate (Ag-EHCB) complex and their blend solutions were investigated in terms of reducing mechanism, and the size and shape of silver nanoparticles (Ag-NPs) as a function of reduced temperature and time, and PVP stabilizer concentration were determined. Low temperature deposition was achieved by combining chemical reduction with thermal heating at $65^{\circ}C$. A range of polymer film, sheet and molding product was coated with silver at thicknesses of 100 nm. The effect of process parameters and heat treatment on the properties of silver coatings was investigated.