• 제목/요약/키워드: Coating Flow

검색결과 405건 처리시간 0.027초

HCD이온플레이팅 방법을 이용한 zzTiC코팅에 관한 연구 (A Study on the TiC Coating Using Hollow Cathode Discharge Ion Plating)

  • 김인철;서용운;황기웅
    • 대한전기학회논문지
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    • 제41권8호
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    • pp.875-882
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    • 1992
  • Titanium carbide(TiC) films, known as having excellent characteristics of resistance to wear and corrosion, were deposited on SUS-304 sheets using HCD(Hollow Cathode Discharge) reactive ion plating with acetylene gas as the reactant gas. The characteristics of TiC films were examined by X-ray diffraction, micro-Vickers hardness tester, ${\alpha}$-step, SEM(Scanning Electron Spectroscopy), ESCA(Electron Spectroscopy for Chemical Analysis), and AES(Auger Electron Spectroscopy) and the results were discussed with regard to the changes of various deposition conditions(bias voltage, acetylene flow rate, temperature).

Stripe 코팅용 슬롯 다이 헤드 모세관 유동 전산모사 (Simulation of Capillary Flow Along a Slot-die Head for Stripe Coatings)

  • 유수호;이진영;박종운
    • 반도체디스플레이기술학회지
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    • 제18권1호
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    • pp.92-96
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    • 2019
  • In the presence of ${\mu}-tip$ embedded in a slot-die head for stripe coatings, there arises the capillary flow that limits an increase of the stripe density, which is required for the potential applications in organic light-emitting diode displays. With an attempt to suppress it, we have employed a computational fluid dynamics software and performed simulations by varying the ${\mu}-tip$ length and the contact angles of the head lip and ${\mu}-tip$. We have first demonstrated that such a capillary flow phenomenon (a spread of solution along the head lip) observed experimentally can be reproduced by the computational fluid dynamics software. Through simulations, we have found that stronger capillary flow is observed in the hydrophilic head lip with a smaller contact angle and it is suppressed effectively as the contact angle increases. When the contact angle of the head lip increases from $16^{\circ}$ to $130^{\circ}$, the distance a solution can reach decreases sharply from $256{\mu}m$ to $44{\mu}m$. With increasing contact angle of the ${\mu}-tip$, however, the solution flow along the ${\mu}-tip$ is disturbed and thus the capillary flow phenomenon becomes more severe. If the ${\mu}-tip$ is long, the capillary flow also appears strong due to an increase of flow resistance (electronic-hydraulic analogy). It can be suppressed by reducing the ${\mu}-tip$ length, but not as effectively as reducing the contact angle of the head lip.

수은피막 박막흐름전지를 이용한 Anthracycline계 항생제의 전류법 정량 (Amperometric Determination of Anthracycline Antibiotics with the Mercury Film Thin Layer Flow Cell)

  • 김경은;한영희
    • 분석과학
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    • 제17권6호
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    • pp.470-475
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    • 2004
  • 박막흐름전지 (TLFC)의 작업전극인 유리질 탄소전극 (GCE; $A=0.208cm^2$) 표면에 $5{\mu}L$의 HgO 피복용액 (0.5% HgO + 0.25% polystyrene/cyclohexanone)을 피복시키고 pH 4.5 acetate buffer를 흘려주면서 -0.40 V에서 300초간 전해시켰을 때 doxorubicin의 전기환원에 대하여 최대의 감도를 나타내는 수은피막 박막흐름전지 (MFTLFC)를 제작할 수 있었다. MFTLFC에서 doxorubicin은 Ag/AgCl (3 M NaCl)에 대하여 -0.53 V에 이르러 확산전류 (Id)값을 주었으며 수식하지 않은 GCE를 사용한 박막흐름전지 (TLFC)에서 보다 1.7배 더 큰 Id를 나타내었다. 봉우리 면적 (전하)을 doxorubicin과 daunorubicin 표준용액 농도에 대하여 도시한 결과, $1.0{\times}10^{-8}M{\sim}1.0{\times}10^{-6}M$ 농도범위에서 검량인자는 각각 $1.12{\times}10^8{\mu}C/M$ (상관계수: 0.969)과 $0.98{\times}10^8{\mu}C/M$ (상관계수: 0.999)이었다.

철기(Fe Based) 나노결정질 합금 분말코어의 코팅제 및 입도가 연자기적 특성에 미치는 영향 (Influence of Coating Agent and Particle Size on the Soft Magnetic Properties of Fe Based Nano Crystalline Alloy Powder Core)

  • 장세종;최영진;김상욱;전병서;이태행;송창빈;남궁정
    • 한국자기학회지
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    • 제25권3호
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    • pp.67-73
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    • 2015
  • 본 연구는 철기(Fe based) $Fe_{73.5}Si_{13.5}B_9Nb_3Cu_1$ 나노결정 합금의 분말코어(powder core)의 연자기적 특성 향상을 위한 기초연구로서, 절연 코팅제의 첨가량 및 분말입도에 따른 투자율, 코어손실 및 DC 바이어스 특성을 주로 조사하였다. 우선 합금조성을 PFC 장치를 이용하여 비정질 합금리본을 제조한 후, 열처리, 미분쇄 및 분급하여 얻어진 합금분말에 절연 코팅제(PEI)의 첨가량을 0.5, 1.0, 2.0, 2.5 wt%로 변화시켜 $16ton/cm^2$으로 압축성형 및 결정화 열처리하여 제조한 토로이달 나노결정 분말코어($OD12.7mm{\times}ID7.62mm{\times}H4.75mm$)는 절연 코팅제 함량이 증가할수록 투자율은 감소하였지만, 코어손실 및 DC 바이어스 특성은 향상됨을 확인하였다. 이러한 이유는 합금분말 절연 코팅제 첨가량이 증가할수록 비정질 합금분말 입자가 적어져 분말코어의 성형밀도가 낮아지기 때문으로 추정되었으며, 절연 코팅제의 함량은 1 wt%가 가장 적합한 것으로 판단되었다. 또한 절연 코팅제 함량을 1 wt%로 고정하고, 합금분말의 입도에 따라 제조한 분말코어의 경우, 실효투자율 및 코어손실은 입도가 클수록 우수하였지만, DC 바이어스 특성은 인가자장이 증가함에 따라 더욱 나빠짐을 확인하였다. 그 이유는 합금분말 표면의 코팅층 두께 차이에 의한 절연효과, 잔류기공 혹은 분말코어의 성형밀도 차이 등에 기인하는 것으로 추정되었다.

화염 스프레이 공정에서 미세 금속 입자의 거동 및 유동 특성에 대한 수치해석 연구 (Numerical Study of Metal Particle Behaviors and Flow Characteristics in Flame Spray Process)

  • 신동환;이재빈;이성혁
    • 한국분무공학회지
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    • 제16권1호
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    • pp.37-43
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    • 2011
  • The present study conducted computational simulation for multiphase flow in the flame spray coating process with commercially available Ni-Cr powders. The flows in a flame spray gun is characterized by very complex phenomena including combustion, turbulent flows, and convective and radiative heat transfer. In this study, we used a commercial computational fluid dynamics (CFD) code of Fluent (ver. 6.3.26) to predict gas dynamics involving combustion, gas and particle temperature distributions, and multi-dimensional particle trajectories with the use of the discrete phase model (DPM). We also examined the effect of particle size on the flame spray process. It was found that particle velocity and gas temperature decreased rapidly in the radial direction, and they were substantially affected by the particle size.

니켈기 용사코팅의 스플랫 형성에 관한 연구 (Study on the Splat Formation of Ni-based Thermal Sprayed Coatings)

  • 김균택;이상석;이도형;김영식
    • 동력기계공학회지
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    • 제16권2호
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    • pp.49-53
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    • 2012
  • Thermal spray coatings developed by deposition of splats, it formed by impacting molten droplets on substrates during thermal spray process. In this study, the Ni-based coatings were fabricated by thermal spray process with two different process parameters, oxygen gas flow and acetylene gas flow, with three different levels of each parameters. The morphology of splats and microstructure were observed by optical microscope. Hardness test were performed on the Ni-based coatings. It was confirmed that process parameters of thermal spray process have effect in morphology of splats. These effects also have important implications on the deposit microstructure and properties of Ni-based coatings.

다구찌 기법을 이용한 용사코팅의 공정 최적화 (Optimization for Thermal spray Process by Taguchi Method)

  • 김균택;김영식
    • 동력기계공학회지
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    • 제16권2호
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    • pp.54-59
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    • 2012
  • In the present study, process optimization for thermal-sprayed Ni-based alloy coating has been performed using Taguchi method and analysis of variance(ANOVA). Ni-based alloy coatings were fabricated by flame spray process on steel substrate, and the hardness test and wear test were performed. Experiments were designed as per Taguchi's L9 orthogonal array and tests were conducted with different Oxygen gas flow, Acetylene gas flow, Powder feed rate and Spray distance. Multi response signal to noise ratio (MRSN) was calculated for the response variables and the optimum combination level of factors was obtained simultaneously using Taguchi's parametric design.

감응성막의 유기가스 응답특성 분석 (The Analysis of Organic Gas Response Characteristic for Polymer Coating Materials)

  • 김정명;권영수;유승엽;최용성
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1995년도 추계학술대회 논문집 학회본부
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    • pp.417-419
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    • 1995
  • Polymer-coated piezoelectric crystals were applied to analyze response characteristic of organic gases. AT-cut quartz crystal with 9 MHz resonant frequency can measure mass of 1 nanogram. Flow type gas-sensing system was used in this experiment. Flow type gas-sensing system has very simple apparatus and shows very fast frequency response for injection of organic gas. We have made parameter using relaxation ratio of frequency response for organic gas. Consequently, we found that the parameter had no relation with quantity of gas injection and dipping.

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니켈기 경질 용사코팅의 마모거동에 미치는 공정조건의 영향 (Effects of Process Parameters on the Wear Behavior of Thermally Sprayed Ni-based Hard Coatings)

  • 김균택;김영식
    • Tribology and Lubricants
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    • 제26권3호
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    • pp.157-161
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    • 2010
  • This study investigated the effects of spray parameters on wear behavior of the Ni-based hard coatings fabricated by thermal spray process. The experiment was designed by an orthogonal array, the Ni-based hard coatings were fabricated according to this experimental design. The wear test was performed on these coatings using ball-on-disk wear tester. The ANOVA was used to analyze the effects of spray parameters on the wear rate of these coatings, as a result, oxygen gas flow and acetylene gas flow were determined as main factors effected on the wear rate. The effects of these two factors on wear behavior were observed by using SEM and EDX.

An Experimental Study on the Frost Prevention using Micro Liquid Film of an Antifreeze Solution

  • Chang Young-Soo;Yun Won-Nam
    • International Journal of Air-Conditioning and Refrigeration
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    • 제14권2호
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    • pp.66-75
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    • 2006
  • The effect of antifreeze solution liquid film on the frost prevention is experimentally investigated. It is desirable that the antifreeze solution spreads widely on the heat exchanger surface forming thin liquid film to prevent frost nucleation while having small thermal resistance across the film. A porous layer coating technique is adopted to improve the wettability of the antifreeze solution on a parallel plate heat exchanger. The antifreeze solution spreads widely on the heat exchanger surface with $100{\mu}m$ thickness by the capillary force resulted from the porous structure. It is observed that the antifreeze solution liquid film prevents a parallel plate heat exchanger from frosting. The reductions of heat and mass transfer rate caused by the thin liquid film are only $1{\sim}2%$ compared with those for non-liquid film surface.