• 제목/요약/키워드: Coating Flow

검색결과 402건 처리시간 0.026초

UV-LED 경화형 칼라 코팅의 경화특성 연구 (Curing Properties of UV-LED Curable Color Coating)

  • 신찬호;김종구;홍진후;안태정;김현경
    • 접착 및 계면
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    • 제13권1호
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    • pp.31-37
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    • 2012
  • 본 연구는 UV-LED 경화형 칼라코팅에 대한 경화특성에 관한 것으로, 특히 UV-LED 파장(365, 395, 405 nm), 불활성 기체, 증감제 및 Dual curing에 따른 경화성을 평가하였다. 광경화 과정과 코팅 도막의 Film-air (FA) interface와 Film-substrate (FS) interface에서 존재하는 미반응 아크릴레이트에 대한 평가는 Photo-DSC와 FT-IR/ATR을 이용하여 각각 조사하였다. Photo-DSC 측정 결과 발열량과 전환율은 405 nm UV-LED를 이용한 코팅 시스템의 경우가 395 및 365 nm UV-LED를 사용한 경우보다 높게 나타났다. UV-LED 경화형 시스템은 전반적으로 Film-substrate (FS) interface의 경화도가 높은 것으로 나타나 후막경화가 우수함을 알 수 있었으나, Film-air (FA) interface의 표면 경화도는 산소저해 현상으로 인해 매우 낮음을 FT-IR/ATR 결과를 통해 확인하였다. 이러한 낮은 표면 경화도는 불활성 기체인 질소를 사용하거나 Dual curing 방법을 도입함으로써 개선할 수 있었다.

PECVD SiNx 박막의 다결정 실리콘 태양전지에 미치는 영향 (Influence of PECVD SiNx Layer on Multicrystalline Silicon Solar Cell)

  • 김정
    • 한국전기전자재료학회논문지
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    • 제18권7호
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    • pp.662-666
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    • 2005
  • Silicon nitride $(SiN_x)$ film is a promising material for anti-reflection coating and passivation of multicrystalline silicon (me-Si) solar cells. In this work, a plasma-enhanced chemical vapor deposition (PECVD) system with batch-type reactor tube was used to prepare highly robust $SiN_x$ films for screen-printed mc-Si solar cells. The Gas flow ratio, $R=[SiH_4]/[NH_3]$, in a mixture of silane and ammonia was varied in the range of 0.0910.235 while maintaining the total flow rate of the process gases to 4,200 sccm. The refractive index of the $SiN_x$ film deposited with a gas flow ratio of 0.091 was measured to be 2.03 and increased to 2.37 as the gas flow ratio increased to 0.235. The highest efficiency of the cell was $14.99\%$ when the flow rate of $SiH_4$ was 350 sccm (R=0.091). Generally, we observed that the efficiency of the mc-Si solar cell decreased with increasing R. From the analysis of the reflectance and the quantum efficiency of the cell, the decrease in the efficiency was shown to originate mainly from an increase in the surface reflectance for a high flow rate of $SiH_4$ during the deposition of $SiN_x$ films.

LED 공정의 균일 코팅을 위한 초음파 진동자 설계 및 해석 (Design and Analysis of Ultrasonic Vibrator for Conformal Coating in LED Packaging)

  • 손병호;최승복
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2009년도 추계학술대회 논문집
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    • pp.631-636
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    • 2009
  • This paper presents design and analysis of ultrasonic vibrator featuring the piezoelectric actuator. After describing a geometric configuration of the proposed vibrator, an analytical model of the ultrasonic vibrator is formulated by adopting liquid film pattern theory and wave theory. The dynamic analysis and geometric optimization are then undertaken using a software ANSYS. The optimization is performed by taking the amplitude of the tip displacement as an objective function. The fluid flow characteristics of the proposed vibrator are analyzed by taking three different fluids: water, silicon oil and ethylene-glycol. This is achieved using a software FLUENT.

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절연재료의 표면개질을 위한 코로나 발생기의 특성에 관한 연구 (The study on characteristics of corona ignitor for surface treatment of insulator)

  • 이덕출;정재희;황명환;임무생
    • E2M - 전기 전자와 첨단 소재
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    • 제8권4호
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    • pp.504-508
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    • 1995
  • The purpose of this research is to study on characteristics of corona ignitor which was designed for ignition of plasma, used at hard coating, surface treatment and thin film preparation, at high pressure. Corona ignitor composed of hollow type inner electrode and ring type external electrode. Though corona voltage increased with increasing distance between electrodes, corona discharge can be controlled stably. The gas flow in hollow type inner electrode and the construction between electrodes affect a length of corona flame and corona phenomenon. It is possible to ignite the . plasma, usually generated at low pressure(10 Torr), at high pressure(100 Torr) by corona ignitor.

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Wear Mechanism of Plasma-Sprayed Coating in Mo- and Co-Based Alloy

  • Lee, Soo W.
    • Tribology and Lubricants
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    • 제11권5호
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    • pp.108-113
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    • 1995
  • Wear and friction behavior of plasma-sprayed coatings in Mo- and Co-based alloy were studied for the application of piston-ring automobile engine. The plasma-sprayed coatings were varied with gun current density, gas flow, and distance. The surface roughness, microhardness, and wear volume were measured depending on the spray distances. The high temperature hardness value were also measured as a function of temperature. Ball-on-disc geometry configuration tribometer was utilized in air. The wear tests were performed in the temperature ranges from room temperature to 825$^{\circ}$C to investigate the tribological trend of the piston-ring materials in the lack of lubricant. The cross sections of wear track were investigated, using microscopy.

LED 공정의 균일 코팅을 위한 초음파 진동자 설계 및 해석 (Design and Analysis of Ultrasonic Vibrator for Conformal Coating in LED Packaging)

  • 손병호;최승복
    • 한국소음진동공학회논문집
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    • 제19권12호
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    • pp.1289-1295
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    • 2009
  • This paper presents design and analysis of ultrasonic vibrator featuring the piezoelectric actuator. After describing a geometric configuration of the proposed vibrator, an analytical model of the ultrasonic vibrator is formulated by adopting liquid film pattern theory and wave theory. The dynamic analysis and geometric optimization are then undertaken using a software ANSYS. The optimization is performed by taking the amplitude of the tip displacement as an objective function. The fluid flow characteristics of the proposed vibrator are analyzed by taking three different fluids: water, silicon oil and ethylene-glycol. This is achieved using a software FLUENT.

AZ91D 상용 마그네슘합금위에 316L과 420의 스테인레스 스틸의 플라즈마 코팅층의 마모와 기계적 특성 (Tribological and mechanical properties of plasssma sprayed 316L and 420 stainless steel layers on the AZ91D commercial magesium alloy)

  • 이수완;박종문;이명호;짐진수
    • 한국표면공학회지
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    • 제30권6호
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    • pp.365-373
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    • 1997
  • 316L and 420 Stainless steels were deposited onto AZ9ID commercial magnesium alloy by plasma spray process with various gas flow rate of, TEX>$H_2$ secondary gas. And hardness as well as were track volume, coefficient of friction also had been measured. wear and hardness were measured by using reciprocal configuration tribometer and microghardness tester, respectively. Also, the microstructure of the coatings surface the cross sectional area of coating surface and cross sectional area of coaing/Substrate interface had been analyzed with Scanning Electron Microscope(SEM) and Optical microscope(OM). Finally, optimal process parameters for the improvement of coating efficiency such as mechanical property and wear behavior were examined.

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HCD플라즈마를 이용한 반응성 이온플레이팅법에 의한 TiN 코팅 (TiN coatings by HCD plasma enhanced reactive ion plating method)

  • 서용운;황기웅
    • 한국표면공학회지
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    • 제25권3호
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    • pp.133-143
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    • 1992
  • Titanium nitride(TiN) films have been prepared by HCD plasma enhanced reactive ion plating. Density and temperature of the plasma generated by the HCD were investigated. It was shown that parameters such as the substrate bias voltage(0 350V) and N2 flow rate(10 180SCCM) influenced the growth, the growth, the microstructure and the color tone of the film mostly. In order to study the interface region, surface analysis by AES combined with sputter depth profiling was performed. Microhardness of the coated TiN films were measured by micro Vickers hardness tester. Also, the effect of coating parameters on composition, coating surface and fracture morphology, grain size and growth rate were examined.

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노즐 형상변화에 따른 HVOF 용사총에서의 유동특성에 관한 수치적 연구 (A Numerical Study on Flow Characteristics in HVOF Thermal Spray with Various Torch Shapes)

  • 백재상;김윤제
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회B
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    • pp.3062-3067
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    • 2007
  • HVOF thermal spray guns are now being widely used to produce protective coatings, on the surfaces of engineering components. HVOF technology employs a combustion process to heat the gas flow and melt the coating materials which are particles of metals, alloys or cermets. Particle flow which is accelerated to high velocities and combustion gas stream are deposited on a substrate. In order to obtain good quality coatings, the analysis of torch design must be performed. The reason is that the design parameters of torch influence gas dynamic behaviors. In this study, numerical analysis is performed to predict the gas dynamic behaviors in a HVOF thermal spray gun with various torch shapes. The CFD model is used to deduce the effect of changes in nozzle geometry on gas dynamics. Using a commercial code, FLUENT which uses Finite Volume Method and SIMPLE algorithm, governing equations have been solved for the pressure, velocity and temperature distributions in the HVOF thermal spray torch.

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열교환기 표면상태와 CHF의 상관관계에 대한 연구 (A Study on the Relationship between Surface Condition and Critical Heat Flux in Heat Exchanger)

  • 김우중;김남진
    • 한국지열·수열에너지학회논문집
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    • 제16권2호
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    • pp.1-6
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    • 2020
  • This work experimentally explored the influence of nano-fouling on CHF, flow boiling heat transfer coefficient, contact angle, and surface roughness. In this study, the flow velocity conditions are established at 0.5, 1.0, and 1.5 m/s. Also, the nanoparticles of oxidized MWCNT were deposited on a heat transfer surface for 0, 120, 180, and 240 sec. As the results, it was found that CHF and superheated temperature were increased in case of nano fouling on the heat transfer surface in oxidized MWCNT fluid. Also, the contact angle and surface roughness decreased when flow velocity and nano coating increased.