• Title/Summary/Keyword: Coating Flow

Search Result 402, Processing Time 0.03 seconds

Curing Properties of UV-LED Curable Color Coating (UV-LED 경화형 칼라 코팅의 경화특성 연구)

  • Ho, Shin-Chan;Kim, Jong-Gu;Hong, Jin-Who;Ahn, Tae-Jung;Kim, Hyun-Kyoung
    • Journal of Adhesion and Interface
    • /
    • v.13 no.1
    • /
    • pp.31-37
    • /
    • 2012
  • In this study, we investigated the curing properties of UV-LED curable color coating. Specially, the effects of UV-LED wavelength (365, 395, and 405 nm), inert gas, the concentration of photosensitizer, and dual curing on the curing behavior of UV-LED coating systems were studied. The photopolymerization behaviors and the unreacted acrylate groups at Film-air (FA) interface and Film-substrate (FS) interface were investigated by photo differential scanning calorimetry (Photo-DSC) and Fourier-transform infrared spectroscopy with attenuated total reflection (FT-IR/ATR), respectively. Photo-DSC results showed that the heat flow and the ultimate conversion for coating system cured by 405 nm UV-LED were higher than the corresponding values for coating systems cured by 395 and 365 nm UV-LED. FT-IR/ATR results showed that the UV-LED curing systems improved interior and through curing of the coating film, but significantly are affected by oxygen inhibition at FA-interface. The inert environment such as nitrogen purging and the dual curing improved the surface and interior curing of the coating films.

Influence of PECVD SiNx Layer on Multicrystalline Silicon Solar Cell (PECVD SiNx 박막의 다결정 실리콘 태양전지에 미치는 영향)

  • Kim, Jeong
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
    • /
    • v.18 no.7
    • /
    • pp.662-666
    • /
    • 2005
  • Silicon nitride $(SiN_x)$ film is a promising material for anti-reflection coating and passivation of multicrystalline silicon (me-Si) solar cells. In this work, a plasma-enhanced chemical vapor deposition (PECVD) system with batch-type reactor tube was used to prepare highly robust $SiN_x$ films for screen-printed mc-Si solar cells. The Gas flow ratio, $R=[SiH_4]/[NH_3]$, in a mixture of silane and ammonia was varied in the range of 0.0910.235 while maintaining the total flow rate of the process gases to 4,200 sccm. The refractive index of the $SiN_x$ film deposited with a gas flow ratio of 0.091 was measured to be 2.03 and increased to 2.37 as the gas flow ratio increased to 0.235. The highest efficiency of the cell was $14.99\%$ when the flow rate of $SiH_4$ was 350 sccm (R=0.091). Generally, we observed that the efficiency of the mc-Si solar cell decreased with increasing R. From the analysis of the reflectance and the quantum efficiency of the cell, the decrease in the efficiency was shown to originate mainly from an increase in the surface reflectance for a high flow rate of $SiH_4$ during the deposition of $SiN_x$ films.

Design and Analysis of Ultrasonic Vibrator for Conformal Coating in LED Packaging (LED 공정의 균일 코팅을 위한 초음파 진동자 설계 및 해석)

  • Son, Byeoun-Ho;Choi, Seung-Bok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2009.10a
    • /
    • pp.631-636
    • /
    • 2009
  • This paper presents design and analysis of ultrasonic vibrator featuring the piezoelectric actuator. After describing a geometric configuration of the proposed vibrator, an analytical model of the ultrasonic vibrator is formulated by adopting liquid film pattern theory and wave theory. The dynamic analysis and geometric optimization are then undertaken using a software ANSYS. The optimization is performed by taking the amplitude of the tip displacement as an objective function. The fluid flow characteristics of the proposed vibrator are analyzed by taking three different fluids: water, silicon oil and ethylene-glycol. This is achieved using a software FLUENT.

  • PDF

The study on characteristics of corona ignitor for surface treatment of insulator (절연재료의 표면개질을 위한 코로나 발생기의 특성에 관한 연구)

  • ;;;;Y.Tabata;J.S Chang
    • Electrical & Electronic Materials
    • /
    • v.8 no.4
    • /
    • pp.504-508
    • /
    • 1995
  • The purpose of this research is to study on characteristics of corona ignitor which was designed for ignition of plasma, used at hard coating, surface treatment and thin film preparation, at high pressure. Corona ignitor composed of hollow type inner electrode and ring type external electrode. Though corona voltage increased with increasing distance between electrodes, corona discharge can be controlled stably. The gas flow in hollow type inner electrode and the construction between electrodes affect a length of corona flame and corona phenomenon. It is possible to ignite the . plasma, usually generated at low pressure(10 Torr), at high pressure(100 Torr) by corona ignitor.

  • PDF

Wear Mechanism of Plasma-Sprayed Coating in Mo- and Co-Based Alloy

  • Lee, Soo W.
    • Tribology and Lubricants
    • /
    • v.11 no.5
    • /
    • pp.108-113
    • /
    • 1995
  • Wear and friction behavior of plasma-sprayed coatings in Mo- and Co-based alloy were studied for the application of piston-ring automobile engine. The plasma-sprayed coatings were varied with gun current density, gas flow, and distance. The surface roughness, microhardness, and wear volume were measured depending on the spray distances. The high temperature hardness value were also measured as a function of temperature. Ball-on-disc geometry configuration tribometer was utilized in air. The wear tests were performed in the temperature ranges from room temperature to 825$^{\circ}$C to investigate the tribological trend of the piston-ring materials in the lack of lubricant. The cross sections of wear track were investigated, using microscopy.

Design and Analysis of Ultrasonic Vibrator for Conformal Coating in LED Packaging (LED 공정의 균일 코팅을 위한 초음파 진동자 설계 및 해석)

  • Son, Byeoun-Ho;Choi, Seung-Bok
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.19 no.12
    • /
    • pp.1289-1295
    • /
    • 2009
  • This paper presents design and analysis of ultrasonic vibrator featuring the piezoelectric actuator. After describing a geometric configuration of the proposed vibrator, an analytical model of the ultrasonic vibrator is formulated by adopting liquid film pattern theory and wave theory. The dynamic analysis and geometric optimization are then undertaken using a software ANSYS. The optimization is performed by taking the amplitude of the tip displacement as an objective function. The fluid flow characteristics of the proposed vibrator are analyzed by taking three different fluids: water, silicon oil and ethylene-glycol. This is achieved using a software FLUENT.

Tribological and mechanical properties of plasssma sprayed 316L and 420 stainless steel layers on the AZ91D commercial magesium alloy (AZ91D 상용 마그네슘합금위에 316L과 420의 스테인레스 스틸의 플라즈마 코팅층의 마모와 기계적 특성)

  • 이수완;박종문;이명호;짐진수
    • Journal of the Korean institute of surface engineering
    • /
    • v.30 no.6
    • /
    • pp.365-373
    • /
    • 1997
  • 316L and 420 Stainless steels were deposited onto AZ9ID commercial magnesium alloy by plasma spray process with various gas flow rate of, TEX>$H_2$ secondary gas. And hardness as well as were track volume, coefficient of friction also had been measured. wear and hardness were measured by using reciprocal configuration tribometer and microghardness tester, respectively. Also, the microstructure of the coatings surface the cross sectional area of coating surface and cross sectional area of coaing/Substrate interface had been analyzed with Scanning Electron Microscope(SEM) and Optical microscope(OM). Finally, optimal process parameters for the improvement of coating efficiency such as mechanical property and wear behavior were examined.

  • PDF

TiN coatings by HCD plasma enhanced reactive ion plating method (HCD플라즈마를 이용한 반응성 이온플레이팅법에 의한 TiN 코팅)

  • 서용운;황기웅
    • Journal of the Korean institute of surface engineering
    • /
    • v.25 no.3
    • /
    • pp.133-143
    • /
    • 1992
  • Titanium nitride(TiN) films have been prepared by HCD plasma enhanced reactive ion plating. Density and temperature of the plasma generated by the HCD were investigated. It was shown that parameters such as the substrate bias voltage(0 350V) and N2 flow rate(10 180SCCM) influenced the growth, the growth, the microstructure and the color tone of the film mostly. In order to study the interface region, surface analysis by AES combined with sputter depth profiling was performed. Microhardness of the coated TiN films were measured by micro Vickers hardness tester. Also, the effect of coating parameters on composition, coating surface and fracture morphology, grain size and growth rate were examined.

  • PDF

A Numerical Study on Flow Characteristics in HVOF Thermal Spray with Various Torch Shapes (노즐 형상변화에 따른 HVOF 용사총에서의 유동특성에 관한 수치적 연구)

  • Baik, Jae-Sang;Kim, Youn-Jea
    • Proceedings of the KSME Conference
    • /
    • 2007.05b
    • /
    • pp.3062-3067
    • /
    • 2007
  • HVOF thermal spray guns are now being widely used to produce protective coatings, on the surfaces of engineering components. HVOF technology employs a combustion process to heat the gas flow and melt the coating materials which are particles of metals, alloys or cermets. Particle flow which is accelerated to high velocities and combustion gas stream are deposited on a substrate. In order to obtain good quality coatings, the analysis of torch design must be performed. The reason is that the design parameters of torch influence gas dynamic behaviors. In this study, numerical analysis is performed to predict the gas dynamic behaviors in a HVOF thermal spray gun with various torch shapes. The CFD model is used to deduce the effect of changes in nozzle geometry on gas dynamics. Using a commercial code, FLUENT which uses Finite Volume Method and SIMPLE algorithm, governing equations have been solved for the pressure, velocity and temperature distributions in the HVOF thermal spray torch.

  • PDF

A Study on the Relationship between Surface Condition and Critical Heat Flux in Heat Exchanger (열교환기 표면상태와 CHF의 상관관계에 대한 연구)

  • Kim, Woo-Joong;Kim, Nam-Jin
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
    • /
    • v.16 no.2
    • /
    • pp.1-6
    • /
    • 2020
  • This work experimentally explored the influence of nano-fouling on CHF, flow boiling heat transfer coefficient, contact angle, and surface roughness. In this study, the flow velocity conditions are established at 0.5, 1.0, and 1.5 m/s. Also, the nanoparticles of oxidized MWCNT were deposited on a heat transfer surface for 0, 120, 180, and 240 sec. As the results, it was found that CHF and superheated temperature were increased in case of nano fouling on the heat transfer surface in oxidized MWCNT fluid. Also, the contact angle and surface roughness decreased when flow velocity and nano coating increased.