• Title/Summary/Keyword: Coal gasification slag

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Process Modeling of IGCC Power Plant using Open-Equation Modeling Framework (개방형 수식모델링 툴을 이용한 IGCC 플랜트 공정모사)

  • Kim, Simoon;Joo, Yongjin;Kim, Miyeong;Lee, Joongwon
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.113.1-113.1
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    • 2010
  • IGCC(Integrated Coal Gasification and Combined Cycle) plants can be among the most advanced and environmental systems for electric energy generation from various feed stocks and is becoming more and more popular in new power generation fields. In this work, the performance of IGCC plants employing Shell gasification technology and a GE 7FB gas turbine engine was simulated using IPSEpro open-equation modeling environment for different operating conditions. Performance analyses and comparisons of all operating cases were performed based on the design cases. Discussions were focused on gas composition, syngas production rate and overall performance. The validation of key steady-state performance values calculated from the process models were compared with values from the provided heat and material balances for Shell coal gasification technology. The key values included in the validation included the inlet coal flow rate; the mass flow rate, heating value, and composition of major gas species (CO, H2, CH4, H2O, CO2, H2S, N2, Ar) for the syngas exiting the gasifier island; and the HP and MP steam flows exiting the gasifier island.

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Reducing Hydration Heat of Mass Concrete by Applying Combination of Powdered Materials and CGS as Fine Aggregate (분체계 재료조합 및 석탄 가스화 용융 슬래그를 잔골재로 활용한 매스 콘크리트 수화열 저감)

  • Park, Sang-Won;Han, Jun-Hiu;Han, Min-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.2
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    • pp.169-180
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    • 2024
  • In this study, to suggest an efficient method of using coal gasification slag(CGS), a byproduct from integrated gasification combined cycle(IGCC), as a combined fine aggregate for concrete mixture, the diverse performances of concrete mixtures with combined fine aggregates of CGS, river sand, and crushed sand were evaluated. Additionally, using CGS, the reduction of the hydration heat and the strength developing performance were analyzed to provide a method for reducing the heat of hydration of mass concrete by using combined fine aggregate with CGS and replacing fly ash with cement. The results of the study can be summarized as follows: as a method of recycling CGS from IGCC as concrete fine aggregate, a combination of CGS with crushed sand offers advantages for the concrete mixture. Additionally, when the CGS combined aggregate is used with low-heat-mix designed concrete with fly ash, it has the synergistic effect of reducing the hydration heat of mass concrete compared to the low-heat-designed concrete mixture currently in wide use.

Estimation of Gasification Performance and Slag System Capacity for 300MW IGCC Plant (300MW IGCC 가스화플랜트의 가스화 성능 및 Slag System 용량 예측)

  • Koo, Ja-Hyung;Paek, Min-Su;Yoo, Jeong-Seok;Kim, Bong-Keun;Kim, You-Seok;Lee, Hwang-Jik
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.234-237
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    • 2008
  • 분류층 가스화기에서 가스화기 운전 온도는 슬래그의 원활한 배출과 가스화기 성능 등에 영향을 미친다. 가스화기 운전온도는 또한, 석탄 및 산소 소비량에도 영향을 미쳐 궁극적으로는 가스화 플랜트의 주요 설비 용량을 결정하는 주요 요인중의 하나이다. 가스화기 운전 온도가 일정수준 이상으로 증가할 경우 냉가스 효율이 저하되고 가스화 성능에 약 영향을 미친다. 본 논문에서는 Coal 및 Flux 공급장치, 슬래그 배출장치 당의 구성을 설명하고 Flux 투입량에 따른 슬래그 Tcv, 가스화기 성능 등을 예측하였다. 또한, 300MW IGCC 실증 가스화플랜트 엔지니어링을 위한 예비단계로 석회석 투입에 따른 Flux 공급장치를 포함한 Feeding 설비 용량, 슬래그처리설비 용량, 가스화기 내부 및 출구 적정온도를 예측하였다.

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The Present-Day State and Outlooks of Using Plasma-Energy Technologies in Heat-and-Power Industry

  • Karpenko, E.I.;Messerle, V.E.
    • Transactions on Electrical and Electronic Materials
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    • v.2 no.2
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    • pp.1-4
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    • 2001
  • Urgency of using plasma-energy technologies in power industry, is outlined, increasing of economical efficiency, decreasing of energy consumption and decreasing of environmental pollution, are shown, scientific and technical bases for plasma-energy technologies of fuel utilisation, are designed, results of theoretical, experimental and rig investigations of processes of plasma ignition, gasification, thermochemical preparation for burning and combined processing of coals, are presented, results of realisation of plasma technologies of residual-oil-free (mazout) pulverised-coal boiler kindling, lighting of torch and stabilisation of luid slagging in furnaces with removal of fluid slag, are described.

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Analysis of Fundamental Properties and Durability of Concrete Using Coal Gasification Slag as a Combined Aggregate (석탄가스화 용융슬래그를 혼합잔골재로 사용한 콘크리트의 기초적 특성 및 내구성 분석)

  • Choi, Il-Kyung;Han, Min-Cheol
    • Journal of the Korea Institute of Building Construction
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    • v.20 no.4
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    • pp.331-338
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    • 2020
  • The aim of the research is to evaluate the possibility of using coal gasification slag (CGS) as a combined aggregate for concrete mixture. To achieve this goal, the fundamental properties and the durability of concrete were analyzed depending on various combining ratio of CGS into both fine aggregate with favorable gradation and relatively coarse particles. According to the results of the experiment, slump and slump flow were increased with content of CGS regardless of crushed fine aggregate with good and poor gradations while the air content was decreased. For the compressive strength of the concrete, in the case of using the crushed aggregate with good gradation, increasing CGS content decreased compressive strength of the concrete, while when the concrete used crushed aggregate with poor gradation, the compressive strength was the maximum at 50% of CGS content. As a durability assessment, drying shrinkage was decreased and carbonation resistance was improved by increasing CGS content. On the other hand, for freeze-thawing resistance, CGS influenced adverse effect on freeze-thawing resistance. Therefore, it is known that an additional air entrainer is needed to increase the freeze-thawing resistance when CGS was used as a combined aggregate for concrete.

Effect of Fe2O3 Concentration in Coal Slag on the Formation of (Fe,Cr)3O4 in Chromia Refractory (크롬계 내화물에서 슬래그의 산화철 농도가 (Fe,Cr)3O4 형성에 미치는 영향)

  • Park, Woo Sung;Oh, Myongsook S.
    • Applied Chemistry for Engineering
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    • v.18 no.5
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    • pp.495-500
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    • 2007
  • The inside wall of a coal gasifier is lined with refractory, and the corrosion of the refractory is an important factor affecting the refractory lifetime and the replacement period. This paper examines the changes in microstructure of a chromia refractory due to chemical reactions with slag having varying amounts of $Fe_2O_3$. Slag samples were prepared by adding $Fe_2O_3$ to KIDECO slag, and static corrosion experiments were carried out at $1550^{\circ}C$. The layer of $(Fe,Cr)_3O_4$ formation and the depth of Fe depletion in the infiltrating slag were determined. In addition, FactSage equilibrium calculations were carried out in order to determine the conditions of formation, and to compare with the experimental observations. In the sample exposed to KIDECO slag, which has about 10 wt% $Fe_2O_3$, the formation of $(Fe,Cr)_3O_4$ was not observed. As the $Fe_2O_3$ concentration in slag increased, $(Fe,Cr)_3O_4$ formation and Fe depletion depth increased. Increasing $Fe_2O_3$ concentration also made the slag/refractory interface indistinguishable. Equilibrium calculations predicted that higher $Fe_2O_3$ concentrations favor chromite formation at gasification temperatures. The chromite formation was most favorable when the amount of $Cr_2O_3$ was limited, as in the case of dissolved $Cr_2O_3$ in slag. When the concentration of $Fe_2O_3$ in slag was less than 20%, the formation of chromite was least favorable in the system with equal amounts of slag and refractory.

Characteristics of Coal Slurry Gasification under Partial Slagging Operating Condition (부분 용융 운전 조건에서 석탄슬러리 가스화 운전 특성)

  • Lee, Jin Wook;Chung, Seok Woo;Lee, Seung Jong;Jung, Woohyun;Byun, Yong Soo;Hwang, Sang Yeon;Jeon, Dong Hwan;Ryu, Sang Oh;Lee, Ji Eun;Jeong, Ki Jin;Kim, Jin Ho;Yun, Yongseung
    • Korean Chemical Engineering Research
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    • v.52 no.5
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    • pp.657-666
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    • 2014
  • Coal gasification technology is considered as next generation clean coal technology even though it uses coal as fuel which releases huge amount of greenhouse gas because it has many advantages for carbon capture. Coal or pet-coke slurry gasification is very attractive technology at present and in the future because of its low construction cost and flexibility of slurry feeding system in spite of lower efficiency compared to dry feeding technology. In this study, we carried out gasification experiment using bituminous coal slurry sample by integrating coal slurry feeding facility and slurry burner into existing dry feeding compact gasifier. Especially, our experiment was conducted under fairly lower operation temperature than that of existing entrained-bed gasifier, resulting in partial slagging operation mode in which only part of ash was converted to slag and the rest of ash was released as fly ash. Carbon conversion rate was calculated from data analysis of collected slag and ash, and then cold gas efficiency, which is the most important indicator of gasifier performance, was estimated by carbon mass balance method. Fairly high performance considering pilot-scale experiment, 98.5% of carbon conversion and 60.4% of cold gas efficiency, was achieved. In addition, soundness of experimental result was verified from the comparison with chemical equilibrium composition and energy balance calculations.

Viscosity of Coal Slags under Gasification Conditions (가스화 조건에서 탄종에 따른 석탄 슬래그 점도 거동)

  • 문인식;조철범;오명숙
    • Journal of Energy Engineering
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    • v.11 no.2
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    • pp.149-159
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    • 2002
  • In the entrained flow gasifiers, the slag viscosity is an important parameter determining the operation conditions. The slag viscosities of 9 coals, which were selected and tested as possible gasification feedstock in Korea, were measured in a high temperature slag viscometer under gasification conditions. The type and size of crystalline phases that were known to affect the slag viscosity behavior were also determined. The slag samples were obtained from the IEA dry-feed gasifier. The slags of Alaska Usibelli, Curragh, Kideco, Adaro, Denisovsky, Baiduri and Drayton coals showed the behavior of crystalline slags, while those of Datong and Cypurus glassy slags. When a recommended minimum operating temperature was arbitrarily defined as $T_{1000}$poise/+$50^{\circ}C$ for glassy slags and $T_{cv}$ +$50^{\circ}C$ for crystalline slags, the Drayton slag required the lowest temperature, while Denisovsky slag required the highest. All the slags contained C $r_2$ $O_3$ from the refractory. The crystalline slags with $T_{cv}$ at around 132$0^{\circ}C$ contained large anorthites as the major crystalline phase that would have caused the rapid inrease in viscosity. Denisovsky slag contained many pores which were formed by $O_2$ from F $e_{x}$O reduction..

Fundamental properties of mortar using pretreated CGS as fine aggregate (전처리에 의한 개질 CGS를 잔골재로 활용한 모르타르의 기초적 특성)

  • Kim, Su-Hoo;Beak, Sung-Jin;Lim, Gun-Su;Han, Jun-Hui;Kim, Jong;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.04a
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    • pp.99-100
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    • 2022
  • This study analyzed the basic characteristics of mortar using CGS modified by pretreatment. As a result of the analysis, it was found that CGS after reforming can be partially replaced with fine aggregates to solve the existing air volume reduction problem when used, and can contribute positively in terms of securing fluidity and improving strength. Therefore, it is considered necessary to verify as a functional material of CGS through concrete durability experiments as a future task.

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