• Title/Summary/Keyword: Coal Syngas

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The operation Characteristic of Pilot-scale 2-Stage Coal gasifier (Pilot 규모 2단 형상 가스화기 운전특성 실험)

  • Hong, Jin-Pyo;Chung, Jae-Hwa;Seo, Seok-Bin;Chi, Jun-Hwa;Lee, Seung-Jun;Chung, Suk-Woo
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.528-532
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    • 2009
  • Integrated Gasification Combined Cycle (IGCC) power plant converts coal to syngas, which is mainly composed with hydrogen and carbon monoxide, by the gasification process and produces electric power by the gas and steam turbine combined cycle power plant. The purpose of this study is to investigate the influence of gasification process to type and structure of gasifier. For this purpose, the performance characteristics of gasification reaction are analyzed with the operation characteristic of pilot-scale 2-stage coal gasifier. It is found that gasification reaction, floating characteristic of melted slag, particle stick of inside of the gasifier, particle stick and deposit of Syngas cooler are the causes in the different performance characteristics.

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A Study on Evaluating the Selection of Low Rank Coal Gasifier (저급탄 가스화기 선정 평가 연구)

  • KIM, CHEOLOONG;LIM, HO;KIM, RYANGGYOON;SONG, JUHUN;JEON, CHUNGHWAN
    • Transactions of the Korean hydrogen and new energy society
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    • v.26 no.6
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    • pp.567-580
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    • 2015
  • In order to select an optimum gasifier for specific low rank coal, evaluation elements were studied by analyzing characteristics of low rank coal compared with those of high rank coal and the effects of each gasifier type in accordance with the characteristics. And syngas composition calculation model was made on the basis of thermochemical equilibrium to quantify some of the evaluation elements. And then the suitable gasifier was selected for a kind of Indonesian low rank coal through this syngas composition calculation model and the evaluation elements of selecting gasifier.

Coal Gasification Performance with Key Operating Variables (주요 운전 변수에 따른 석탄의 가스화 성능 예측)

  • Lee, Seung-Jong;Chung, Seok-Woo;Yun, Yong-Seung
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.437-440
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    • 2007
  • Gasification converts coal and other feedstocks into a very clean and usable gas, called syngas, that can be used to produce a wide variety products such as electricity, chemicals, transports fuels, hydrogen production, etc. This paper was studied the gasification performance effects with the variation of the gasification operating parameters such as the feeding amounts of oxygen, steam and coal. When $O_2/coal$ ratio was below 0.8, $H_2$ mole % was increased as increasing $O_2/coal$ ratio. CO mole % was increased when $O_2/coal$ ratio was below 1.2 as increasing the $O_2/coal$ ratio. As increasing steam/coal ratio, $H_2$ mole %was increased and CO mole % was decreased. The $O_2/coal$ and steam/coal ratio was $0.8{\sim}0.9$ and $0.0{\sim}0.4$, respectively, to keep the proper gasification condition that the gasifier temperature was $1300^{\circ}C{\sim}1450^{\circ}C$ and the cold gas efficiency was over 76%.

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Acid Gas Removal Characteristics for Syngas using Fe Oxidization Process (철 산화법을 이용한 합성가스내 산성가스 제거 특성)

  • Lee, Seung-Jong;Hwang, Sang-Yeon;Yoo, Young-Don;Yun, Yong-Seung
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.804-807
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    • 2007
  • The acid gas removal (AGR) system was designed and installed to remove $H_2S$ in coal syngas in the pilot-scale coal gasification system for producing chemicals like Dimethyl Ether(DME). The syngas from the coal gasification at the rate of $100{\sim120$ $Nm^3$/hr included pollutants such as fly ash. $H_2S$, COS, $NH_3$, etc. The designed temperature and pressure of the AGR system are below 50oC and 8 kg/$cm^2$. Fe-chelate was used as an absorbent. $H_2S$ was stably removed below 0.5 ppm in the AGR system when the concentration of $H_2S$ was $150{\sim}450$ ppm. The pH of Fe-chelate solution was also stably maintained between $8{\sim}9$. FeMgO absorbent was also tested to remove $H_2S$ in the lab-scale AGR system and $H_2S$ was also removed below 0.5 ppm in the initial operation.

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GASIFICATION OF CARBONEOUS WASTES USING THE HIGH TEMPERATURE REFORMER

  • Lee, Dong-Jin
    • Environmental Engineering Research
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    • v.10 no.3
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    • pp.122-130
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    • 2005
  • Gasification of carbonaceous wastes such as shredded tire, waste lubricating oil, plastics, and powdered coal initiates a single-stage reforming reactor(reformer) Without catalyst and a syngas burner. Syngas is combusted with $O_2$ gas in the syngas burner to produce $H_2O\;{and}\;CO_2$ gas with exothermic heat. Reaction products are introduced into the reforming reactor, reaction heat from syngas burner elevates the temperature of reactor above $1,200^{\circ}C$, and hydrogen gas fraction reaches 65% of the product gas output. Reactants and heat necessary for the reaction are provided through the syngas burner only. Neither $O_2$ gas nor steam is injected into the reforming reactor. Multiple syngas burners may be connected to the reforming reactor in order to increase the syngas output, and the product syngas is recycled into syngas burner.

Kinetic Studies of the Catalytic Low Rank Coal Gasification under CO2 Atmosphere (CO2분위기하에서 저급석탄 촉매가스화 반응 특성 연구)

  • Park, Chan Young;Park, Ji Yun;Lee, Si Hoon;Rhu, Ji Ho;Han, Moon Hee;Rhee, Young Woo
    • Korean Chemical Engineering Research
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    • v.50 no.6
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    • pp.1086-1092
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    • 2012
  • In this study, kinetic studies and analysis of the produced syngas were conducted for low rank coal gasification under $CO_2$ atmosphere. 6 coals were analyzed to measure amount of sulfur and ash by proximate and ultimate analyses. And then they were analyzed to select suitable sample by using Thermogravimetric analyzer (TGA). Selected coal sample Samhwa was mixed with catalysts. Mixed samples with catalysts were used to get activation energy under $CO_2$ atmosphere by using Kissinger's method and shrinking core model (SCM). Also, analysis of produced syngas was performed by Gas Chromatography (GC). In this experiment, activation of the $K_2CO_3$ was the best performance, and result of the analysis of the syngas showed similar trend with result of the activation energy.

Operation Characteristics of Pilot-scale Acid Gas Removal Process (Pilot 규모 산성가스 제거공정 운전 특성)

  • Lee, Seung-Jong;Yoo, Sang-Oh;Chung, Seok-Woo;Yun, Yong-Seung
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.11a
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    • pp.533-536
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    • 2009
  • The gasification technology is a very flexible and versatile technology to produce a wide variety products such as electricity, steam, hydrogen, Fisher-Tropsch(FT) diesels, Dimethyl Ether(DME), methanol and SNG(Synthetic Natural Gas) with near-zero pollutant emissions. Gasification converts coal and other low-grade feedstocks such as biomass, wastes, residual oil, petroleum coke, etc. to a very clean and usable syngas. Syngas is produced from gasifier including CO, $H_2$, $CO_2$, $N_2$, particulates and smaller quantities of $CH_4$, $NH_3$, $H_2S$, COS and etc. After removing pollutants, syngas can be variously used in energy and environment fields. The pilot-scale coal gasification system has been operated since 1994 at Ajou University in Suwon, Korea. The pilot-scale gasification facility consists of the coal gasifier, the hot gas filtering system, and the acid gas removal (AGR) system. The acid gas such as $H_2S$ and COS is removed in the AGR system before generating electricity by gas engine and producing chemicals like Di-methyl Ether(DME) in the catalytic reactor. The designed operation temperature and pressure of the $H_2S$ removal system are below $50^{\circ}C$ and 8 kg/$cm^2$. The iron chelate solution is used as an absorbent. $H_2S$ is removed below 0.1 ppm in the H2S removal system.

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Process Modeling of IGCC Power Plant using Open-Equation Modeling Framework (개방형 수식모델링 툴을 이용한 IGCC 플랜트 공정모사)

  • Kim, Simoon;Joo, Yongjin;Kim, Miyeong;Lee, Joongwon
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.113.1-113.1
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    • 2010
  • IGCC(Integrated Coal Gasification and Combined Cycle) plants can be among the most advanced and environmental systems for electric energy generation from various feed stocks and is becoming more and more popular in new power generation fields. In this work, the performance of IGCC plants employing Shell gasification technology and a GE 7FB gas turbine engine was simulated using IPSEpro open-equation modeling environment for different operating conditions. Performance analyses and comparisons of all operating cases were performed based on the design cases. Discussions were focused on gas composition, syngas production rate and overall performance. The validation of key steady-state performance values calculated from the process models were compared with values from the provided heat and material balances for Shell coal gasification technology. The key values included in the validation included the inlet coal flow rate; the mass flow rate, heating value, and composition of major gas species (CO, H2, CH4, H2O, CO2, H2S, N2, Ar) for the syngas exiting the gasifier island; and the HP and MP steam flows exiting the gasifier island.

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Syngas/Diesel Dual Fuel Combustion in a Compression Ignition Engine with Different Composition Ratios of Syngas and Compression Ratios (합성가스/디젤 혼소압축착화 엔진의 합성가스 혼합비와 압축비에 따른 연소 및 배출가스 특성)

  • Lee, Junsun;Chung, Tahn;Lee, Yonggyu;Kim, Changup;Oh, Seungmook
    • Journal of ILASS-Korea
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    • v.24 no.1
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    • pp.35-42
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    • 2019
  • Syngas is widely produced by incomplete combustion of coal, water vapor, and air (oxygen) in a high-temperature/high-pressure gasifier through a coal-gasification process for power generation. In this study, a simulation syngas which was mainly composed of $H_2$, CO, $CO_2$, and $N_2$ was fueled with diesel. A modified single cylinder compression ignition (CI) engine is equipped with intake port syngas supply system and mechanical diesel direct injection system for dual fuel combustion. Combustion and emission characteristics of the engine were investigated by applying various syngas composition ratios and compression ratios. Diesel fuel injection timing was optimized to increase indicated thermal efficiency (ITE) at the engine speed 1,800 rpm and part load net indicated mean effective pressure ($IMEP_{net}$) 2 to 5 bar. ITE of the engine increased with the $H_2$ concentration, compression ratio and engine load. With 45% of $H_2$ concentration, compression ratio 17.1 and $IMEP_{net}$ 5 bar, ITE of 41.5% was achieved, which is equivalent to that of only diesel fuel operation.

Numerical Analysis on the Heat Transfer Characteristics of Syngas Cooling System of an IGCC Process (IGCC 합성가스 냉각 시스템의 열전달 특성 연구)

  • Oh, Junho;Ye, In-soo;Park, Sangbin;Ryu, Changkook;Park, Sungku
    • 한국연소학회:학술대회논문집
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    • 2013.06a
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    • pp.65-68
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    • 2013
  • In a syngas cooling system of coal gasification process, fly slag carried by syngas deposit on the surface of heat exchanger. The deposited materials form a fouling layer with several millimeters thickness, disturbing heat transfer between steam and syngas. This study investigates flow and heat transfer characteristics of syngas in helical coil heat exchanger using computational fluid dynamics under clean and fouled surface condition. Process model were also designed and its results are in good agreement with CFD results.

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