• Title/Summary/Keyword: Coal Gasifier

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Design of a 20 Tons/Day Gasification Test Bed (20톤/일급 가스화공정 Test Bed 설계)

  • Chung, Jaehwa;Seo, Seokbin;Seo, Haikyung;Chi, Junhwa
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.112.1-112.1
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    • 2010
  • To develop domestic IGCC gasification technology, a gasification test bed with a capacity of 20 tons/day has been designed. The main components of the test bed designed are a coal pulverizing and feeding facility, a gasifier, a syngas cooler, a gas treatment unit, oxygen and nitrogen tanks, and flare stack. For wide applications to the development of advanced coal gasification technology, many special functions have been given to it such as syngas recirculation, char recirculation, and multiple stage gasification. The test bed will be used for testing the characteristics of various types of coals, deriving optimum conditions for efficient gasifier operation and trouble shooting for the Korea IGCC demonstration plant. It will also be applied as a useful tool to develop scale-up design technology of IGCC and proceed to commercialization.

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Numerical Study on 300 MW Shell-Type One-Stage Entrained Flow Bed Gasifier : Effect of Coal·Biomass Blending Ratio on CO2 Gasification (300MW급 Shell형 1단 분류층 가스화기 성능에 대한 전산수치해석 : 석탄·바이오매스 혼합비에 따른 CO2 가스화 반응)

  • Hong, Jung-Woo;Park, Sang-Shin;Song, Ji-Hoon;Hwang, Jung-Ho
    • Transactions of the Korean hydrogen and new energy society
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    • v.23 no.3
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    • pp.274-284
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    • 2012
  • Recently, gasification technology for coal blended with biomass has been an issue. Especially, An advantages of coal blended with biomass are 1) obtaining high cold gas efficiency, 2) obtaining syn-gas of high-high heating value (HHV), and 3) controlling occurrence of $CO_2$. In this study, the efficiency and characteristic of 300 MW Shell type gasifier were predicted using CFD simulation. The CFD simulation was performed for biomass coal blending ratios of 0~0.2, 0.5, 1 and $O_2$/fuel ratios of 0.5~0.84. Kinetic parameters (A, $E_a$) obtained by $CO_2$ gasification experiment were used as inputs for the simulation. In results of CFD simulation, residence times of particle in 300MW Shell type gasifer presented as 7.39 sec ~ 13.65 sec. Temperature of exit increased with $O_2$/fuel ratio as 1400 K ~ 2800 K, while there is not an effects of biomass coal blending ratios. Considering both aspects of temperature for causing wall slagging and high cold gas efficiency, the optimal $O_2$/fuel ratio and blending ratio were found to be 0.585 and 0.05, respectively.

Numerical Simulation of the Flow Field inside a New 1 Ton/Day Entrained-Flow Gasifier in KIER

  • Li, Xiang-Yang;Choi, Young-Chan;Park, Tae-Jun
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2000.04a
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    • pp.43-50
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    • 2000
  • The flow field of a 1 Ton/Day entrained-flow gasifier constructed in KIER was numerical simulate in this paper. The standard $k-{\varepsilon}$ turbulence model and simple procedure was used with the Primitive-Variable methods during computation. In order to find the influence factors of the flow field which may have great effects on coal gasification process inside gasifier, difference geometry parameters at various operating conditions were studied by simulation methods. The calculation results show that the basic shape of the flow field is still parabolic even the oxygen gas is injected from the off-axis position. There exist an obvious external recirculation zone with a length less than 1.0m and a small internal recirculation region nears the inlet part. The flow field inside the new gasifier is nearly similar as that of the old 0.5T/D gasifier at same position if the design of burner remains unchanged.

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Process Modeling of IGCC Power Plant using Open-Equation Modeling Framework (개방형 수식모델링 툴을 이용한 IGCC 플랜트 공정모사)

  • Kim, Simoon;Joo, Yongjin;Kim, Miyeong;Lee, Joongwon
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.113.1-113.1
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    • 2010
  • IGCC(Integrated Coal Gasification and Combined Cycle) plants can be among the most advanced and environmental systems for electric energy generation from various feed stocks and is becoming more and more popular in new power generation fields. In this work, the performance of IGCC plants employing Shell gasification technology and a GE 7FB gas turbine engine was simulated using IPSEpro open-equation modeling environment for different operating conditions. Performance analyses and comparisons of all operating cases were performed based on the design cases. Discussions were focused on gas composition, syngas production rate and overall performance. The validation of key steady-state performance values calculated from the process models were compared with values from the provided heat and material balances for Shell coal gasification technology. The key values included in the validation included the inlet coal flow rate; the mass flow rate, heating value, and composition of major gas species (CO, H2, CH4, H2O, CO2, H2S, N2, Ar) for the syngas exiting the gasifier island; and the HP and MP steam flows exiting the gasifier island.

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Comparison of Viscosity Measurement of a Liquid Carbon Dioxide Used for a High-Pressure Coal Gasifier (고압 석탄 가스화기용 액상 이산화탄소의 점성측정 방법비교에 관한 연구)

  • KIM, KANGWOOK;KIM, CHANGYEON;KIM, HAKDUCK;SONG, JUHUN
    • Transactions of the Korean hydrogen and new energy society
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    • v.26 no.6
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    • pp.581-589
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    • 2015
  • In this study, the viscosity of a liquid carbon dioxide ($LCO_2$) that can potentially be used in a wet feed coal gasifier was evaluated. A pressurized capillary viscometer was employed to obtain the viscosity data of $LCO_2$ using two different methods. During the first method, the measurements were conducted under quasi-steady and high pressure flow conditions where two-phase flow was greatly minimized. The viscosity of $LCO_2$ was determined using turbulent friction relationship. At the second flow condition where unsteady flow is induced, the viscosity of $LCO_2$ was measured using the half-time pressure decay data and was further compared with values calculated by the first method.

Numerical Analysis of Turbulent Swirling Cold-Flow in a Cyclonic Coal Gasifier (선회분류층형 석탄가스화기내의 비반응 난류 선회유동장 해석)

  • 이진욱;나혜령;윤용승
    • Journal of Energy Engineering
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    • v.6 no.2
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    • pp.137-144
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    • 1997
  • Turbulent swirling cold-flow in a cyclonic gasifier has been analyzed by numerical analysis. Comparison of two dimensional and three dimensional analyses has shown that concept of equivalent slit is appropriate for the two dimensionalization of three dimensional phenomena. Flow characteristics have been scrutinized by varying swirl number which is a crucial parameter in determining the flow pattern of the cyclonic gasifier. Reactive flow field has been estimated by using theoretical swirl number and equivalent slit width for reactive flow. Results show that proper flow field for the reactive coal gasification can be formed by controlling the exit area and azimuthal location of coal burners.

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Numerical Calculations on Flow and Behavior of Pulverized Coal and Ash Particles in 2-Stage Entrained-Flow Gasifier (2단 분류층 석탄가스화기 내의 열유동 및 미분탄/재 입자거동 계산)

  • Hwang, Jung-Ho;Park, Sun-Ho;Jung, Jin-Do
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.7
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    • pp.895-904
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    • 2001
  • Flow fields, temperature distributions, and particle trajectories in a 2-stage entrained-flow gasifier are calculated using a CFD code, FLUENT. Realizable k-$\xi$ model is used as a turbulent model. Because of swirling flow there appear recirculation regions near the burners. The characteristics of flow fields and temperature distributions in the gasifier are dependent on the swirl number of the system. Mean residence time of the particles in the reductor is inversely proportional to particle size, particle density and swirl number. As the swirl number is increasing, the particles injected from the combustor burners approach the wall near the combustor burners, which prevents the particles from entering the reductor and thus attatching the reductor wall. If the lower combustor burner angle is larger than the higher combustor burner angle for a given swirl number, the particles may move toward the reductor and cause ash/slag deposition problem.

The Computer-Aided Simulation Study on the Gasification Characteristics of the Roto Coal in the Partitioned Fluidized-Bed Gasifier (상용모사기를 이용한 로토석탄의 분할유동층 가스화기 가스화 특성 모사)

  • Park, Young Cheol;Moon, Jong-Ho;Lee, Seung-Yong;Lee, Dong-Ho;Jin, Gyoung Tae
    • Korean Chemical Engineering Research
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    • v.50 no.3
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    • pp.511-515
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    • 2012
  • In this study, we used a commercial simulator to investigate the gasification characteristics of Roto coal in the partitioned fluidized-bed gasifier, which consists of 4 parts such as coal pyrolysis, char gasification, tar/oil gasification and char combustion. The heating medium was exchanged between the combustion part and the gasification part in order to supply the energy needed for pyrolysis and gasification. The correlation model from experimental data in relation to the reaction temperatures, the reaction gases and the coal feed rates was derived for the coal pyrolysis. The equilibrium model was used for the gasification and the combustion model for the char combustion. In order to compare the reaction behavior of the partitioned fluidized-bed gasifier, the single-bed gasifier was also simulated. The cold gas efficiency of both partitioned fluidized-bed gasifier and single-bed gasifier was almost the same. The $H_2$ and $CH_4$ contents of the syngas in the partitioned fluidized-bed gasifier slightly increased and the CO and $CO_2$ contents slightly decreased, compared with the singlebed gasifier. In order to verify the model, ten cases of the single-bed gasification experiment have been simulated. The contents of CO, $CO_2$, $CH_4$ in the syngas from the simulation corresponded with the experimental data while those of $H_2$ was slightly higher than experimental data, but the tendency of $H_2$ content in the syngas was similar to the experiments. In the coal conversion, the simulation results were higher than the experiments since equilibrium model was used for the gasification so that the residence time and contact time in the model is different from the experiments.