• 한국안전학회지
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• 제21권1호
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• pp.65-71
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• 2006

Flame retardancy and mechanical properties of polyolefinic mixed waste plastics/filler composites were investigated by using inorganic flame retardant(magnesium hydroxide) and PUB(polyurethane block) powder generated from cryogenic insulation process. All composites were obtained by extrusion and after compression molding. The effect of PUB powder on the properties of the composites was studied by tensile and izod impact test, morphology studies and flammability as LOI and UL94 vertical burning test and smoke density. The objective of this work is to obtain good mechanical properties from recycled PP composites with $Mg(OH)_{2}/PUB$ powder as fillers and optimum cost-performance balance, in addition to flame retardant characteristics.

• 한국주조공학회지
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• 제25권6호
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• pp.259-264
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• 2005

The copper clad steel wire is used extensively as lead wires of electronic components such as capacitors, diodes and glass sealing lamp because the wire combines the strength and low thermal expansion characteristic of Fe-Ni steel with the conductivity and corrosion resistance of copper. In order to fabricate the copper clad steel wire, several processes including electro-plating, tubecladding extrusion process and dip forming process have been introduced and applied. The electroplating process for the production of copper clad steel wire shows poor productivity and induces environmental load generation such as electroplating solution. The dip forming process is suitable to mass production of copper clad steel such as trolley wire. and need expensive manufacturing facilities. The present paper describes the improvement of the conventional continuous casting process to fabricate copper clad steel wire, which its core metal is low thermal expansion Fe-Ni alloy and its sheath material is copper. In particular, the formation of intermetallic compound at interface between core and sheath was investigated in order to introduce optimum continuous casting process parameter for fabrication of copper clad steel wire with higher electrical conductivity. The mechanical strength of copper clad steel wire was also investigated through wiredrawing process with of 95% in total reduction ratio.

• Elastomers and Composites
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• 제22권3호
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• pp.213-218
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• 1987

고무중에서 polymer melt와 가장 유사한 유변학적 거동을 보이는 EPDM을 택하여, 가황반응속도를 조사하였으며, 이에 따라 부분적으로 가교도를 달리한 시편의 유변학적 특성을 capillary rheometer를 사용하여 검토하였다. 가교도가 0, 1.5, 3, 6%로 증가함에 따라 die 입구 및 출구에서의 압력 손실은 커지고, melt fracture가 일어나는 전단속도는 낮아지며 특히 die swell은 거의 직선적으로 증가하였다. 본 연구를 통하여 die swell, melt fracture, end effects등의 근원이 고분자 사슬의 탄성변형에 있음을 확인하였으며, 또한 압출, 압연등에서 흔히 관측되는 die swell의 요동이 가공중 발생할 수 있는 가황반응에 기인할 수도 있음을 보여준 것이다.

• 열처리공학회지
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• 제34권2호
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• pp.66-74
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• 2021

Cladding material, which can selectively obtain excellent properties of different metals, is a composite material that combines two or more types of dissimilar metals into one plate. The titanium-copper cladding material between titanium which has excellent corrosion resistance and copper which has high thermal and electrical conductivity, are highly valuable composite materials. It can be used as heat exchangers with high conductivity under severe corrosion conditions. In order to apply the clad plate to the heat exchanger, it must be manufactured in the form of a tube and additional welding is required. It is important to select the cladding material manufacturing process and the welding process. The process of manufacturing the cladding material includes extrusion, rolling, and explosive bonding. Among them, the explosive bonding process is suitable for additional welding because no heat-affected zone is formed. In this study TIG welding of the explosive-bonded dissimilar clad plates was successfully performed by butt welding. The microstructures and bonding interface of the welded part were observed, and the effect of the bonding layer at the welding interface and the intermetallic compounds on the mechanical properties and tensile plastic deformation behaviors were analyzed. And also the integrity of TIG-welded dissimilar part was evaluated.

• Transactions on Electrical and Electronic Materials
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• 제15권5호
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• pp.235-240
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• 2014

Nanocomposites made of linear low density polyethylene (LLDPE) and organo-modified montmorillonite (O-MMT) were processed by melt compounding from a commercially available premixed LLDPE/nanoclay masterbatch, at different nanoclay loadings, by co-rotating twin-screw extruder. The morphological and dielectric properties of LLDPE/O-MMT nanocomposites were investigated to understand the structure-dielectric properties relationship in the nanocomposites. The microstructures of the materials were characterized by wide angle X-ray diffraction (WAXD), scanning electron microscopy (SEM), transmission electron microscopy (TEM) and atomic force microscopy (AFM). Initial findings by FTIR spectroscopy characterization indicated the absence of any chemical interaction between LLDPE and nanoclay during the extrusion process, while DSC showed that a 1% wt loading of nanoclay particles increased the degree of crystallinity of the nanocomposites samples. On the other hand, XRD, SEM, TEM and AFM indicated that nanoclay layers were intercalated or exfoliated in the LLDPE matrix. A correlation between the structure and dielectric properties of LLDPE/O-MMT nanocomposites was found and discussed.

• 한국안전학회지
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• 제27권6호
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• pp.78-83
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• 2012

In this study, some experimental results of the peroxide-degradation process of polypropylene(PP) in a co-rotating twin-screw extruder to produce controlled rheology polypropylene(CRPP) are presented. The peroxide was dicumyl peroxide(DCP) and the concentration of DCP was in the range 0-0.3 wt%. It was found that the rheological properties of PP change significantly during reactive extrusion. Melt flow index(MFI) increased with DCP concentration. Intrinsic viscosity decreases with increasing DCP concentration. From dynamic rheological data, number average molecular weight(Mn), weight average molecular weight(Mn) and molecular weight distribution(MWD) were calculated. Results indicated that Mw decreases and MWD becomes narrower with increasing peroxide concentration. Especially, particle size distribution of CRPP decreases with increasing DCP concentration by chemical powdering process, and anti-slip floor paint, CRPP(DCP 0.2 wt%) powder by 10phr was friction coefficient 2.15 ${\mu}$, abrasion resistance 511.18%.

• 한국식품과학회지
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• 제29권5호
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• pp.947-954
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• 1997

옥수수가루에 건조유제품을 첨가하여 탄산가스의 주입에 의해 반죽의 온도 $100^{\circ}C$ 이하에서 팽화시킨 몇 가지 제품의 물리적 성질과 기계적 에너지 투입량을 분석하였다. 첨가된 유제품은 전지분유, 유청단백질 농축물, 탈지분유, 카제인 나트륨이며, 첨가량은 옥수수가루의 무게비로 10%와 20%를 각각 첨가시켰다. 압출성형기 바렐로 주입되는 가스압력을 0.7 MPa과 1.4 MPa로 조절하여 옥수수가루를 팽화시켰다. 시스템변수인 비기계적 에너지 투입량은 지방의 함량이 높은 전지분유의 첨가량이 증가할수록 감소하였다. 또한 카제인 나트륨의 첨가에 의한 비기계적 에너지의 투입량의 감소도 적었다. 압출성형물의 밀도는 주입압력 0.7 MPa까지는 점차적으로 감소하다가 그 이상의 압력에서는 증가하였다. 가스주입압력 0.7 MPa에서 유제품의 함량이 0, 10, 20%로 증가할수록 밀도는 증가하는 경향을 보였으며, 카제인 나트륨을 첨가했을 때 밀도가 증가하는 정도가 가장 낮았다. 가스주입압력이 0.7 MPa까지 팽화율은 증가하다가 그 이상의 주입압력에서는 감소했지만, 비길이는 계속 증가하는 경향을 나타내었다. 수분흡착지수는 유제품의 첨가에 의해 감소하는 경향을 나타내었고, 반면에 수분용해지수는 증가하는 경향을 보였다. 본 압출성형시스템을 이용한 유제품을 첨가한 옥수수가루 압출성형물 제조시 최적 가스주입압력은 0.7 MPa이였으며, 전지분유의 첨가는 제한인자가 되었으나, 카제인 나트륨의 첨가에 의하여 유제품의 첨가량을 높일 수 있었다.

• 산업식품공학
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• 제15권4호
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• pp.404-412
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• 2011

쌀가루를 온도와 수분함량을 조절하여 압출 한 쌀가루의 특성과 밀가루와 7:3의 비율로 혼합된 쿠키의 품질을 경도,색도, 관능평가를 실시하여 쿠키에 적용가능성을 확인하였다. 압출 쌀가루는 호화가 이루어져 $\alpha$ 화 되었으며 압출온도가 100$^{\circ}C$에서 130$^{\circ}C$로 증가할수록 점도가 급격하게 감소되었으며 수분함량이 25%에서 27%로 증가할수록 점도 가 다소 감소되는 것을 확인하였다. 압출쌀가루의 수분흡수력, 수분용해도, 팽윤력은 대체적으로 높게 측정되었으며 30$^{\circ}C$와 80$^{\circ}C$에서 수분용해도와 팽윤력은 생쌀가루에 비해 높게 측정되었으나 80$^{\circ}C$에서는 130$^{\circ}C$ 압출쌀가루는 생쌀가루와 비슷하였다. 압출 공정 온도가 증가할수록 수분용해도는 급격하게 증가하였다. 밀가루와 각 압출쌀가루가 혼합된 쿠키는 밀가루 쿠키와 비교하여 경도가 높았으며 퍼짐성지수는 낮았다. 100$^{\circ}C$ 압출쌀가루가 첨가된 쿠키는 색이 짙었으며 130$^{\circ}C$ 압출쌀가루가 첨가된 쿠키는 밀가루와 비슷하였다. 압출쌀가루가 첨가된 쿠키는 관능 평가에서는 향기, 맛, 전체적인 기호도가 높았으며, 부드러운 정도는 비슷한 평가를 받았다. 압출쌀가루를 사용하여 밀가루 함량을 감소시키기 위한 연구를 실시한 결과, 압출쌀가루는 밀가루 함량을 줄여 사용할 때 가공적성문제점을 보완할 수 있었다. 또한 다양한 분야로 압출쌀가루 연구를 통해 쌀의 활용을 확대될 가능성이 있음을 확인하였다.

• 한국세라믹학회지
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• 제39권5호
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• pp.503-510
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• 2002

가압유동층 복합발전용으로 사용 가능한 탄화규소 캔들형 필터를 압출성형법으로 제조하였다. 필터의 기공율을 조절하기 위해 2.5 vol%의 탄소분말을 첨가하였고, 필터의 강도를 부여하기 위해 무기결합제로써 점토와 $CaCO_3$를 첨가하였다. 평균 기공율이 약 40%, 평균 기공크기가 약 $47{\mu}m$인 지지체 위에 평균 기공크기가 약 $10{\mu}m$를 갖도록 탄화규소 분말을 분무 코팅하였고, 이후 대기압 분위기 하에서 1400${\circ}C$의 온도로 소결하였다. 코팅층이 형성된 캔들형 필터를 500${\circ}C$, $5kgf/cm^2$의 고온, 고압 하에서 성능평가를 행한 결과 입자크기별 집진 성능이 모두 99.99% 이상을 나타내었다. 따라서 제조된 탄화규소 캔들형 필터는 가압유동층 연소가스에 포함되어 있는 미세한 먼지를 효과적으로 제거할 수 있을 것으로 판단되었다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2003년도 춘계학술대회 논문집
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• pp.1869-1872
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• 2003

As SLA(Sterealithography), SLS(Selective Laser Sintering), LOM(Laminated Object Manufacturing), FDM(Fused Deposition Modeling) etc. The FDM system the heart of a study and is developed by Stratasys co. ltd, in US., is small and cheap R.P. The material filament is heated until the material reaches a near-liquid state, it is pumped through a nozzle and become hand with a shape required, and this nozzle move pumping on the previously deposited material. Such FDM system that choice deposition type with X-Y plouter obtain in the thin continue layer by decreasing amount of extrusion or to central the injection amount when the head slow down at the corner, but in the process that fusion wax or resin become hand, deformation occur and it will affect the shape accuracy and the surface roughness. Such effect will depreciate quality and reliability of the product. Therefore, when the product made in actuality, the fundamental study on the basis geometry(surface, volume, line, angle) must be preceded and it have been research by many Free Form Fabrication. So, this basic object study purpose to obtain the fundamental geometry data and to enhance the surface roughness of the shape. And an operant can use the data for the progress of the surface roughness. This study research the estimation and application of the prototype surface roughness by adjustment the injection amount. And basie of this research, describe the pattern of prototype surface roughness and also used the result to estimate the surface of prototype.