• Title/Summary/Keyword: Clinker

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The Effect of ZnO on the Formation Reaction of Clinker (Clinker 생성반응에 미치는 ZnO의 영향)

  • 김홍기;민경소;이경희
    • Journal of the Korean Ceramic Society
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    • v.34 no.9
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    • pp.949-956
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    • 1997
  • With the increase of ZnO content, burnability of raw materials was improved and the formation of clinker minerals was accellerated. When ZnO was added 1wt%, the clinkering temperature was decreased about 30~5$0^{\circ}C$. As an increase of ZnO added, aluminate phase was decreased and ferrite phase was increased. When ZnO was added more than 3.0wt.%, the new phases, such as ZnO.Al2O3 and ZnO.Fe2O3 were formed. In the excess of amount of ZnO added, the decomposition of alite phase was intensed and the lamella structure in belite could not be observed due to the decomposition.

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Synthesis of $Ca_2$-based Clinker by Hydration-Burning Method: (III) Study on the Microstructural Changes during Clinker Burning (수화-소성법에 의한 $Ca_2$ 클린커의 합성: (III) 클린커소성 중의 미구조 변화)

  • 송태웅;한기성
    • Journal of the Korean Ceramic Society
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    • v.28 no.10
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    • pp.751-756
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    • 1991
  • Continuous microstructural changes on heating of hardened paste prepared from primary clinker of CA2 composition was studied. On heating period, several characteristic shrinkages and microstructural changes took place in the specimen due to the dehydration and recrystallization of calcium aluminates without regard to the accelerative shrinkage resulted from sintering. Though micropores formed by dehydration decreased with recrystallization of calcium aluminates, micropores formed by plate-type gibbsite in the hydrates were maintained up to the temperature at which CA2 becomes main phase and had influence to the microstructure of the final clinker.

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Premature Stiffening of Cement Paste Associated with AFm Formation

  • Chung, Chul-Woo;Lee, Jae-Yong
    • Journal of the Korea Institute of Building Construction
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    • v.11 no.1
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    • pp.83-90
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    • 2011
  • The purpose of this research is to investigate the effect of AFm formation on the stiffening process of cement paste. High and low alkali sulfate clinkers were used for the experiments. The flow and stiffening behavior of cement paste was investigated using modified ASTM C403 penetration resistance test and oscillatory shear rheology. X-ray powder diffraction (XRD) was used for phase identification associated with stiffening of the paste. It was found from the results that low alkali clinker mixture produced very strong premature stiffening whereas high alkali clinker mixture did not cause premature stiffening. This is because of the large amount of alkali sulfate present in the clinker. Addition of calcium and sodium chloride to the high alkali clinker mixture caused faster stiffening and set.

Studies on the clinker formed in thermal power plants (화력발전소에서 생성된 크링커에 대한 연구)

  • Park, Hyun-Joo;Nam, Chang-Hyun;Yun, Yeo-Chan;Lee, Tae-Won
    • Journal of the Korean Society of Combustion
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    • v.8 no.2
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    • pp.34-40
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    • 2003
  • Analyses for concentration, surface phenomena, and crystal structure were performed to identify the causes of clinker formation in three type of pulverized coal fired boilers. Some clinkers had partially molten surface and more CaO and $Fe_2O_3$ as compared with fly ash, and the major crystalline phases identified in the clinker were mullite and quartz. Clinkers were formed in high temperature zone of the boiler according to the identification of mullite by XRD. Free $SiO_2$ in sand combined with K, Na and Ca in limestone served as a fluxing agent to form clinkers in a circulating bed boiler.

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Quantitative Analysis of Mineral Composition in Porland Cement Clinker by X-ray Diffraction (포틀랜드 시멘트 클린커 광물조성의 X선구절에 의한 정량분석)

  • Chang, Se-Kyung;Rhee, Jhun;Han, Ki-Sung
    • Journal of the Korean Ceramic Society
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    • v.23 no.2
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    • pp.64-70
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    • 1986
  • In this investigation x-ray diffraction method was mainly studied for quantitative analysis of clinker mineral composition. And also optical microscopic observation and Bogue calculation method were applied to compare with the x-ray diffraction method. In the procedure of x-ray diffraction analysis graphite monochromator automatic divergence slit and spinner for sample holder were used for minimizing the error due to the operation of the equipment. Especially the separation of overlapped peaks were proceeded by micro-processor automatically. The results of x-ray diffraction method for synthesized clinker were consistent with the Bogue value and the results of optical microscopic observation. However the results of quantitative analysis of mineral composition or commercial clinker containing solid solution of minor component were different from the Bogue value. On the other hand they agreed reasonably well with results of the optical mic-roscopic observation.

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Burnability and Clinker Properties of Cement Raw Mixtures Used Limtestones in Samtaesan Formation (삼태산층 석회석을 사용한 시멘트 조합원료의 소성성과 클린커 성질에 관한 연구)

  • Choi, Long;Ahn, Young-Pil
    • Journal of the Korean Ceramic Society
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    • v.19 no.1
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    • pp.35-43
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    • 1982
  • It was found that the burnability of raw mix and characteristics of clinker was affected by the difference in grades of limestones. The thermal decomposition temperature of raw mix which used low grade limestone was lower than that of high grade, and the fast formation of $C_2S$ was due to the rich content of calcite and quartz over critical grain size, which caused the bad effects in the burnability, but $C_3S$ was formed slowly. The structure of clinker had many pores, and the growth of clinker minerals was inferior.

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Quantitative Interpretation of Cooling Rate of Clinker and It's Effects on the Cement Strength Development (클링커 냉각속도의 정량적 해석 및 냉각속도가 시멘트 강도발현에 미치는 영향고찰)

  • Kim, Chang-Bum;Choi, Sung-Churl
    • Journal of the Korean Ceramic Society
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    • v.44 no.4 s.299
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    • pp.224-229
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    • 2007
  • To evaluate the cooling rate of clinker quantitatively, several clinkers with different cooling rate were made in the laboratory. The X-ray diffraction pattern of Ferrite 002 reflection were measured and the parameters were calculated by using split type pseudo-Voigt function. The X-ray diffraction patterns of the Ferrite phase in the clinkers from cement manufacturing plant were analyzed by using the parameters and the analysis program was developed to calculate the cooling rate quantitatively. The cooling rate coefficients of the clinkers were calculated by using the profile fitting method of the program and the influence of cooling rate on strength was evaluated. The results show that there is a close relation between the cooling rate of clinker and the strength of cement.

characteristics of Magnesia Dam Block for Tundish Vessel in Steel Making Process (턴디쉬용 마그네시아질 댐블록의 제조와 그특성)

  • 정두화;김상모;이석근
    • Journal of the Korean Ceramic Society
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    • v.36 no.8
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    • pp.876-885
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    • 1999
  • In order to develop high performance basic dam block for tundish vessel in steel-making binders and additives on hydration and thermal characteristics of magnesiz castable refractories were studied. Crack initiation and propagation in cement bonded magnesia castables due to slaking of magnesia clinker at drying process were suppressed by using spinel clinker instead of magnesia powder. In case of Na2O$.$2CaO$.$P2O5(NC2P) bonded castable crack initiation due to slaking of magnesia clinker did not occur but bending strength at high temperature was low. Mechanical properties of NC2P bonded castable refractories at high temperature were improved by using magnesia clinker that contains low SiO2 contents.

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Consideration of Cement Mineral Production Amount and Microstructure Chemical Distribution of Cement Clinker Using Coal Ash and Coarse Limestone (석탄재와 조립 석회석을 적용한 시멘트 클링커의 시멘트 광물생성량과 미세구조의 화학성분 분포 고찰)

  • Dong-Woo Yoo;Sung-Ku Kwon;Min-Seok Oh;Seok-Je Lee
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.364-372
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    • 2023
  • By applying coarse-grained limestone and unprocessed coal ash as sintering raw materials for cement clinker, the microstructure and distribution of chemical components of cement clinker were compared and examined. Samples using coarse limestone as a raw material for cement clinker showed a decrease in sinterability compared to samples using reagent-grade raw materials. Samples using coal ash showed a tendency for some increase in sinterability. In samples using coarse limestone and coal ash, the formation of Belite was high at 1350 ℃. The conversion rate from Belite to Alite was high in the range of 1350~1450 ℃. Samples using coal ash showed stable formation of interstitial phase in the range of 1350 to 1450 ℃. The microstructure and chemical composition distribution of cement clinker sintered at 1350~1450 ℃ showed that all samples showed a form and composition distribution in which the calcium silicate phase and interstitial phase were clearly distinguished.