• Title/Summary/Keyword: Clinker

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Effect of Blast Furnace Slag and Desulfurized Gypsum on Hardening of CFBC Boiler Coal Ash (CFBC 보일러 석탄회의 경화에 대한 고로슬래그, 탈황석고의 영향)

  • Lee, Woong-Geol;Kim, Jin-Ho;Kim, Kyung-Nam;Song, Myong-Shin
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.4
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    • pp.443-450
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    • 2021
  • The effects of blast furnace slag(BFS) and desulfurized gypsum(FDG) on the compressive strength of CFBA, and self-hydration of CFBA were studied. CFBA has self-hydrating and hardening properties, and it can be seen that the compressive strength of CFBA can be improved by using appropriate amounts of BFS and FDG. In addition, the self-hardening properties of CFBA are similar to the hydration reaction of 4CaO·Al2O3·Fe2O3 (C4AF), a cement clinker mineral, and when free-CaO, CaSO4 and CaCO3 coexist, Compressive strength of CFBA is expressed by the formation of calcium carbo compounds and hydrates of ettringite, calcium silicate, and calcium aluminate.

Evaluation Method of Healing Performance of Self-Healing Materials Based on Equivalent Crack Width (등가균열폭에 기반한 자기치유 재료의 치유성능 평가 방법)

  • Lee, Woong-Jong;Kim, Hyung-Suk;Choi, Sung;Park, Byung-Sun;Lee, Kwang-Myong
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.9 no.3
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    • pp.383-388
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    • 2021
  • In this study, constant head water permeability test was adopted to evaluate self-healing performance of mortars containing inorganic healing materials which consist of blast furnace slag, sodium sulfate and anhydrite. Clinker powder and sand replaced for a part of cement and fine aggregates. On constant head water permeability test for self-healing mortars, unit water flow rate of mortar specimens were measured according to crack width and healing period. As a result of evaluating the healing performance of self-healing mortar, it was confirmed that with the initial crack width of 0.3mm, the healing rate at healing period of 28 days increased by more than 30%p compared to plain mortar, greatly improving the healing performance. Furthermore, the coefficient(α) which was estimated from the relationship between crack width and unit water flow rate was used for calculating equivalent crack width. By analyzing the correlation of healing rate and equivalent crack width, the time and initial crack width attaining healing target crack width were predicted.

Experimental Evaluation of Hydrate Formation and Mechanical Properties of Limestone Calcined Clay Cement (LC3) According to Calcination Temperature of Low-Quality Kaolin Clay in Korea (국산 저품질 고령토의 소성온도에 따른 석회석 소성점토 시멘트(LC3)의 수화물 생성 및 기계적 특성 평가)

  • Moon, Jae-Geun;Her, Sung-Wun;Cho, Seong-Min;Bae, Sung-Chul
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.10 no.3
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    • pp.252-260
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    • 2022
  • In Korea, low-quality kaolin has significantly greater reserves and superior economic efficiency than high-purity kaolin. However, the utilization is low because it does not match the demand conditions of the market, and it is difficult to find a suitable source of demand. The purpose of this study is to derive the possibility and optimal calcination temperature of domestic low-quality kaolin that can be used as a raw material for limestone plastic clay cement (LC3). Isothermal calorimetry, X-ray diffraction analysis, Thermogravimetric Analysis, and compressive strength tests were conducted to evaluate hydrate generation and mechanical properties of LC3 paste according to calcination temperatures (600 ℃, 700 ℃, 800 ℃, 900 ℃). As a result, although 50 % of the clinker was replaced, the domestic low-quality kaolin clay produced calboaluminate hydrate and C(A)SH from the 3rd day of hydration, showing almost equal or higher strength to OPC, and there was a big difference in strength depending on the firing temperature.

Physical Properties of Cement Using Slag as Raw Mix of Clinker (슬래그를 클링커 혼합원료로 사용한 시멘트의 물리적 특성)

  • Young-Jun Lee;Do-young Kwon;Bilguun Mend;Yong-Sik Chu
    • Resources Recycling
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    • v.33 no.3
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    • pp.12-20
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    • 2024
  • The global cement industry emits approximately 2.9 billion tons of greenhouse gases, of which 1.74-1.89 billion tons are emitted from limestone, which is the main raw material for clinkers. Therefore, the feasibility of using slag, a non-carbonated CaO-based raw material, must be investigated, and the physical properties of cement must be considered. In this study, the mixing ratios of the raw mix and properties of cement were analyzed. The CaCO3 replacement ratio was limited when one type of slag was used; however, when the mixed slag was utilized, the CaCO3 replacement ratio increased by more than 12 %. The compressive strength of the slag-incorporated cement was lower than that of Ordinary Portland Cement (OPC). Therefore, the lime saturation factor (LSF) of the raw mix and fineness of the cement were increased to improve the compressive strength. The compressive strength of cement with improved fineness was similar to that of OPC for a CaCO3 replacement ratio of up to 6 %, and it decreased as the CaCO3 replacement ratio was increased to 9 %. When both fineness and LSF were increased, the compressive strength and flow value of the cement with a CaCO3 replacement ratio of 12 % were similar to that of OPC.

Synthesis of anhydrite in the mixtures of alunite and limestone by roasting (Alunite와 limestone의 혼합소성에서의 무수석고의 합성)

  • Kim, Hyung-Seok;Ahn, Ji-Whan;Kim, Hwan;Shin, Kang-Ho;Cho, Dong-Sung
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.11 no.5
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    • pp.190-196
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    • 2001
  • Alunite was dehydrated at 500~$580^{\circ}C$ and desulfurued at 580~$780^{\circ}C$ in air atmosphere. Therefore, this study was carried out to investigate the formation conditions of anhydrite ($CaCO_4$) when the mixtures of alunite TEX>$[K_2SO_4$.$Al_2(SO_4)_3$.$4Al(OH)_3$] and limestone ($CaCO_3$)were roasted. Alunite scarcely dected the partial pressures of $CO_2$(g), but limestone was bansformed into CaO at $650^{\circ}C$ in air and $900^{\circ}C$ in saturated $CO_2$(g), atmosphere, respectively. When the the mixtures of 1 mol of alunite and 6 rnol of limestone were roasted for 2 hours at lO00C in air and saturated $CO_2$(g), anhydrite was formed at $550^{\circ}C$ calciumlangbeinite, at $700^{\circ}C$and haiiyne, at 800~$950^{\circ}C$. The formation rate of anhydrite in air and saturated $CO_2$(g), was 99.0 % and 95.0 %, respectively. then the formation rate of anhydrite was not changed in air atmosphere but increased according to the decreasing of the particle size of limestone in saturated $CO_2$(g). Therefore, when the mixture of 1 mol of alunite and 6 rnol of limestone were roasted, the clinker composed of lmol of haiiync and 1 mol of calciumlangbeiilte can be manufactured

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Mineralogical Analysis of Calcium Silicate Cement according to the Mixing Rate of Waste Concrete Powder (폐콘크리트 미분말 치환율에 따른 이산화탄소 반응경화 시멘트의 광물상 분석)

  • Lee, Hyang-Sun;Song, Hun
    • Journal of the Korea Institute of Building Construction
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    • v.24 no.2
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    • pp.181-191
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    • 2024
  • In the realm of cement manufacturing, concerted efforts are underway to mitigate the emission of greenhouse gases. A significant portion, approximately 60%, of these emissions during the cement clinker sintering process is attributed to the decarbonation of limestone, which serves as a fundamental ingredient in cement production. Prompted by these environmental concerns, there is an active pursuit of alternative technologies and admixtures for cement that can substitute for limestone. Concurrently, initiatives are being explored to harness technology within the cement industry for the capture of carbon dioxide from industrial emissions, facilitating its conversion into carbonate minerals via chemical processes. Parallel to these technological advances, economic growth has precipitated a surge in construction activities, culminating in a steady escalation of construction waste, notably waste concrete. This study is anchored in the innovative production of calcium silicate cement clinkers, utilizing finely powdered waste concrete, followed by a thorough analysis of their mineral phases. Through X-ray diffraction(XRD) analysis, it was observed that increasing the substitution level of waste concrete powder and the molar ratio of SiO2 to (CaO+SiO2) leads to a decrease in Belite and γ-Belite, whereas minerals associated with carbonation, such as wollastonite and rankinite, exhibited an upsurge. Furthermore, the formation of gehlenite in cement clinkers, especially at higher substitution levels of waste concrete powder and the aforementioned molar ratio, is attributed to a synthetic reaction with Al2O3 present in the waste concrete powder. Analysis of free-CaO content revealed a decrement with increasing substitution rate of waste concrete powder and the molar ratio of SiO2/(CaO+SiO2). The outcomes of this study substantiate the viability of fabricating calcium silicate cement clinkers employing waste concrete powder.