• 제목/요약/키워드: Cleaner Production Technology

검색결과 71건 처리시간 0.022초

Resource recovery and harmless treatment of waste oil-in-water drilling fluid

  • Tang, Chao;Xie, Shui Xiang
    • Environmental Engineering Research
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    • 제22권3호
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    • pp.277-280
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    • 2017
  • Destablization and demulsification is a difficult task for the treatment of waste oil-in-water drilling fluid because of its "three-high" characteristics: emulsification, stabilization and oiliness. At present, China is short for effective treating technology, which restricts cleaner production in oilfield. This paper focused on technical difficulties of waste oil-in-water drilling fluid treatment in JiDong oilfield of China, adopting physical-chemical collaboration demulsification technology to deal with waste oil-in-water drilling fluid. After oil-water-solid three-phase separation, the oil recovery rate is up to 90% and the recycled oil can be reused for preparation of new drilling fluid. Meanwhile, harmless treatment of wastewater and sludge from waste oil-in-water drilling fluid after oil recycling was studied. The results showed that wastewater after treated was clean, contents of chemical oxygen demand and oil decreased from 993 mg/L and 21,800 mg/L to 89 mg/L and 3.6 mg/L respectively, which can meet the requirements of grade one of "The National Integrated Wastewater Discharge Standard" (GB8978); The pollutants in the sludge after harmless treatment are decreased below the national standard, which achieved the goal of resource recovery and harmless treatment on waste oil-in-water drilling fluid.

윈치커튼식 비육돈사에서 습식공기정화기의 공기정화 효율 분석 (An Air Cleaning Efficiencies of Wet Air Cleaner in the Swine Finishing Winch Curtain Stall)

  • 오인환;김운걸;이한성
    • 한국축산시설환경학회지
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    • 제14권2호
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    • pp.75-80
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    • 2008
  • High concentration of $NH_3$, $CO_2$, and lots of dust are found in modern densely raising stall system, as results, they provide a negative influence on animal and lamer health, and production ability. Therefore, it is necessary to keep clean the inside of stall air to increase the productivity. A wet type air cleaner has been developed to clean the stall air. The work principle is that the inside air are sucked through the fan, and the rotating discs make a water into a fineness spray and blows into the stall. The spray can take the dust, $NH_3$, and odor from the stall inside air and give back to the circulating water, which can be refreshed in 2 hours interval. In the Present study, we measured the $NH_3$, dust, odor, temperature and humidity in a swine stall that were installed two wet air cleaners with 700 fattening swine with on-mode and off-mode of wet air cleaners. In fall, the concentrations of $NH_3$ in off-mode stall were maximum 24 ppm and minimum 16 prm, and the average was 18.2 ppm. However in on-mode stall the $NH_3$ concentrations were maximum 7ppm and minimum 1ppm, and the average was 2.7ppm. The concentration of $NH_3$ in on-mode was 74% lower than off-mode stall. Odor was measured by olfactometer. In the off-mode stall, the odor unit was 3,800 OU/$m^3$, but in the on-mode stall the odor unit was 2,100 OU/$m^3$ Odor removal efficiency was about 45% in on-mode stall. The dust measure was divided into 3 categories, $PM_{10}$, $PM_{2.5}$ and $PM_{1.0}$. Whereas the $PM_{10}$ showed no significant differences between the tests, $PM_{2.5}$ and $PM_{1.0}$ in the fine particle range reduced remarkably in the on-mode.

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Kasugamycin 생산을 위한 연속 청정생물공정 개발 (Development of Continuous Clean Bioprocess for Kasugamycin Production)

  • 김창준;박선옥;장용근;전계택;이종대;김상용
    • 청정기술
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    • 제4권1호
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    • pp.45-59
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    • 1998
  • 방선균인 Streptomyces kasugaensis에 의해서 생산되는 이차대사산물인 kasugamycin 생산성 증대 및 단위 생산량 당 오염물질 배출량 저감을 위한 연속 고정화 배양을 수행하였다. 세포 고정화에 적합한 포자 수확을 위한 포자형성 촉진 배지 개발은 물론 고정화 담체로 사용한 셀라이트에 수확된 포자를 고정화시키는 방법을 확립하였다. 연속 고정화 배양 시 고정화세포의 유출을 방지함으로써 안정된 연속배양을 가능토록 하기위한 decantor 형태의 고정화세포 분리기가 장착된 반응기를 사용하였다. 희석 속도 및 공급액 중의 기질 농도(당 농도, 인 농도)를 변화시키며 생합성된 kasugamycin 생산성 및 화학적산소요구량(COD)을 측정하였으며 이들을 현탁세포를 이용한 회분식 발효에서의 kasugamycin 생산성 및 발효 폐액 중의 COD 값과 비교하였다. 고정화 세포를 이용한 연속배양에서의 kasugamycin 생산성이 현탁세포를 이용한 회분식 발효에 비해 2.5배 높았으며, 동시에 단위 생산량 당 COD가 2.3배 저감되는 것으로 나타났다. 이것으로부터 연속 고정화 배양이 현탁 회분식 배양에 비해 kasugamycin 생산성 및 오염물질 배출 측면에서 유리한 청정 공정임을 확인할 수 있었다.

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500MW 발전소에서 협소 공간 내 대형 덕트 설계의 최적화 (Optimization of the Design of Large Ducts with the Space Constraint in 500MW Power Plant)

  • 황우현;이경옥;조용기
    • 한국환경과학회지
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    • 제18권7호
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    • pp.755-765
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    • 2009
  • Some sections of the exhaust system to determine the shape of the duct is to suffer the difficulties by space constraints to install new equipment of the environment post-treatment for existing operation of the power plants. In this paper the large duct in flue gas desulfurization equipments of the 500MW coal-fired power plant on the current operation is numerically analyzed from induced draft fan exit to booster up fan inlet section which is in the narrow space of the exhaust system with four times bending and is connected to emergency duct to bypass the exhaust gas on the emergency operation. The procedure and method using computational fluid dynamics are proposed to maintain the stability of the guide vane with the uniform flow and a minimum pressure loss of exhaust gas in the case of normal and emergency operation between the direction of the flow of exhaust gas duct at different.

ISO14001 환경영향평가방법을 이용한 청정공정관리 - Tourah Portland Cement회사를 중심으로 - (Cleaner Production Management using Evaluation Method of Environmental Impact of ISO14001)

  • 박영규
    • 청정기술
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    • 제5권2호
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    • pp.13-23
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    • 1999
  • 영국 BS7750에서 사용하는 환경영향평가방법을 이용하여 시멘트공정내 환경영향심각도를 결정하기 위한 방법을 연구하는 데 목적이 있다. 이를 위하여 제조공정내 물질수지식을 세우고 제품과 폐기되는 환경오염원을 정량화하여 환경영향의 심각도를 발생가능성의 평가등급과 발생결과 평가등급을 종합한 환경 위해평가 메트릭스법을 도입, 환경오염원을 줄이기 위한 우선순위를 결정하였다. 환경영향평가결과, 각 단계별 공정의 환경영향의 심각도를 계량화할 수 있었으며 공정 개선후 얻어진 효과에 대한 결과를 청정관리 개선사례로 제시하였다.

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교량의 환경부하평가 신뢰성 향상을 위한 교량용 탄성받침 전과정목록 산정방법에 관한 연구 (A Study on the Calculation Method of the Elastomeric Bearing Life Cycle Inventory (LCI) Database to Improve Reliability of Evaluation of Environmental Load of Bridges)

  • 위대형;김영춘;곽인호;황용우
    • 대한토목학회논문집
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    • 제37권4호
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    • pp.681-691
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    • 2017
  • 본 연구에서는 전과정평가 방법론을 활용하여 교량용 탄성받침 제조 공정에 대한 전과정목록(LCI) DB를 구축하고, 교량의 환경부하평가시 신뢰성 향상율을 분석하였다. 교량용 탄성받침의 영향평가 결과, 6대 영향범주 중 자원고갈, 지구온난화, 광화학산화물 생성 범주 순으로 주로 영향을 미치는 것으로 나타냈다. 투입물의 기여도에서는 대부분의 영향범주에서 후판이 가장 높게 나타났다. 본 연구를 통해 구축된 교량용 탄성받침 전과정목록(LCI) DB를 교량 환경부하평가에 적용한 결과 환경부하량은 평균 0.53% 증가하였으며, 투입자재의 금액기준 Cut-off는 11.36% 증가하였다. 교량용 탄성받침 LCI DB 구축을 통해 향후 온실가스 배출량 산정, 환경부하평가 등의 신뢰성을 향상시키고 현재 생산기술에 기반한 자료를 제공할 수 있을 것으로 기대된다.

Effects of Engine Loads on Exhaust Emissions and Particulate Matter with Morphological Characteristics in a Common Rail 4 Cylinder Diesel Engine

  • Roh, Hyun-Gu;Choi, Seuk-Cheun;Lee, Chang-Sik
    • 한국연소학회지
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    • 제15권3호
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    • pp.57-66
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    • 2010
  • The purpose of this paper is to investigate the effects of fuel injection strategy and engine load on the structure and emissions characteristics of a DI diesel engine with 1.6L of piston displacement. In order to analyze the particulate matter (PM) and exhaust emissions characteristics in a direct injection diesel engine, the quantity of PM and exhaust emissions (including HC, CO and $NO_X$) were investigated under various injection strategies and engine loads. Two different injection strategies (one pilot/main injection and two pilots/main injection) was investigated under the various engine loads. A thermophoretic sampling method with a scanning electron microscope (SEM) were used to obtain the PM morphology (including primary particles, the size of the agglomerates, the number of agglomerates, the fractal dimension). The quantity of soot gradually increased with increasing engine load at both injection strategies. The primary particles in the PM agglomerates indicate that the average of the primary particle and radius of gyration increased as the engine load increased.

A Submerged Membrane Bioreactor with Anoxic-oxic Recycle for the Treatment of High-strength Nitrogen Wastewater

  • Shim, Jin-Kie;Yoo, Ik-Keun;Lee, Young-Moo
    • Korean Membrane Journal
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    • 제3권1호
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    • pp.32-38
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    • 2001
  • Using the hollow fiber membrane module in a lab-scale membrane bioreactor, the anoxic- oxic (AO) process for nitrogen removal was operated for about one year. For the influent wastewater containing 1,200-1,400 mg $1^{-1}$ of CODcr and 200-310 mg $1^{-1}$ of nitrogen, this process achieved a high quality effluent of less than 30 mgCOD $liter^{-1}$ and 50 mgN $liter^{-1}$. The removal rate of organics was above 98% at a loading rate larger than 2.5 kgCOD $m^{-3}$$d^{-1}$. When the internal recycle from the oxic to the anoxic reactor changed room 2n to 600% rout the influent flow rate, the nitrogen removal rate increased from about 70 to 90% at a loading rate of 0.4 kgT-N m-s d-1. The initial increase of transmembrane pressure (TMP) was observed after a 4-month operation while maintaining the flux and MLSS concentration at 7-9 1 $m^2$ $h^{-1}$ and 6,000-14,000 mg $1^{-1}$, respectively. The TMP could be maintained below 15 cmHg for an 8-month operation. The chemical cleaning with an acid followed by an immersion in an alkali solution gave better cleaning result with the membrane operated for 10 month rather than that only by an alkali immersion.

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Machinability investigation and sustainability assessment in FDHT with coated ceramic tool

  • Panda, Asutosh;Das, Sudhansu Ranjan;Dhupal, Debabrata
    • Steel and Composite Structures
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    • 제34권5호
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    • pp.681-698
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    • 2020
  • The paper addresses contribution to the modeling and optimization of major machinability parameters (cutting force, surface roughness, and tool wear) in finish dry hard turning (FDHT) for machinability evaluation of hardened AISI grade die steel D3 with PVD-TiN coated (Al2O3-TiCN) mixed ceramic tool insert. The turning trials are performed based on Taguchi's L18 orthogonal array design of experiments for the development of regression model as well as adequate model prediction by considering tool approach angle, nose radius, cutting speed, feed rate, and depth of cut as major machining parameters. The models or correlations are developed by employing multiple regression analysis (MRA). In addition, statistical technique (response surface methodology) followed by computational approaches (genetic algorithm and particle swarm optimization) have been employed for multiple response optimization. Thereafter, the effectiveness of proposed three (RSM, GA, PSO) optimization techniques are evaluated by confirmation test and subsequently the best optimization results have been used for estimation of energy consumption which includes savings of carbon footprint towards green machining and for tool life estimation followed by cost analysis to justify the economic feasibility of PVD-TiN coated Al2O3+TiCN mixed ceramic tool in FDHT operation. Finally, estimation of energy savings, economic analysis, and sustainability assessment are performed by employing carbon footprint analysis, Gilbert approach, and Pugh matrix, respectively. Novelty aspects, the present work: (i) contributes to practical industrial application of finish hard turning for the shaft and die makers to select the optimum cutting conditions in a range of hardness of 45-60 HRC, (ii) demonstrates the replacement of expensive, time-consuming conventional cylindrical grinding process and proposes the alternative of costlier CBN tool by utilizing ceramic tool in hard turning processes considering technological, economical and ecological aspects, which are helpful and efficient from industrial point of view, (iii) provides environment friendliness, cleaner production for machining of hardened steels, (iv) helps to improve the desirable machinability characteristics, and (v) serves as a knowledge for the development of a common language for sustainable manufacturing in both research field and industrial practice.

혐기성 발효에 의한 다시마 추출물로부터 휘발성 유기산 제조: 휘발성 유기산 생산성에 대한 환경적 영향인자 평가 (Volatile Fatty Acid Production from Saccharina japonica Extracts by Anaerobic Fermentation: Evaluation of Various Environmental Parameters for VFAs Productivity)

  • 최재형;송민경;전병수;이철우;우희철
    • 청정기술
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    • 제19권2호
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    • pp.148-155
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    • 2013
  • 본 연구에서는 거대 갈조류 대표종인 다시마(Saccharina japonica)로부터 물리화학적 전처리 방법, 미생물 접종비율, 다시마 추출물의 농도 및 pH 조건에 따른 휘발성 유기산(volatile fatty acids, VFAs) 생산 가능성 확인과 생산 효율을 평가하고자 하였다. 물리화학적 전처리 방법에 따른 휘발성 유기산의 최대 농도는 황산, 아임계수, 지질 추출 후 아임계수 전처리 순으로 나타났다. 황산 전처리 방법에서 미생물 접종비율(유효용적(WV)/미생물 부피(M) = 10~30), pH (6.0~7.0) 및 다시마 추출물의 농도(18.0~72.0 g/L)의 혐기성 발효 조건에 따른 휘발성 유기산 생성 농도에 미치는 영향을 확인한 결과, 발효 온도 $35^{\circ}C$, 미생물 접종비율 15, pH 7.0, 발효시간 372시간에서 다시마 추출물의 농도가 18.0, 36.0, 54.0, 72.0 g/L일 때, 휘발성 유기산의 최대 농도가 각각 9.8, 13.9, 18.6, 22.3 g/L로 확인되었다. 생산된 휘발성 유기산의 조성은 pH가 높을수록 아세트산과 프로피온산의 생산 비율이 높았으며, pH가 낮을수록 부티르산의 비율이 높게 확인되었다. 생산된 저농도의 휘발성 유기산은 농축 및 분리공정과 연계하여 향후 기초화학 원료와 바이오연료 등으로 사용될 수 있으므로, 기존 화석연료의 대체에너지 생산에 기여할 수 있을 것으로 기대된다.