• Title/Summary/Keyword: Clean Coal

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Removal Characteristics of $SO_2$ in the Coal Combustion Flue Gas Treatment Convergence System (석탄화력발전소 현장의 석탄연소 배가스 고도처리용 건식 분류층 반응 실증장치에서의 $SO_2$ 제거성능 특성)

  • Jeon, Seong-Min;Park, Hyung-Sang;Park, Young-Ok
    • Particle and aerosol research
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    • v.9 no.4
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    • pp.239-246
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    • 2013
  • The purpose of this study is to determine the feasibility of dry-type desulfurization process for actual application to coal-fired power plant. We used actual exhaust gas from Facility Y, Plant #2 to fabricate a demo-scale testing device to attempt to improve the efficiency of desulfurization. A spout-bed circulating dry scrubber convergence system connecting turbo reactor with bag filter was devised, then analyzed for performance characteristics of $SO_2$ removal for Ca/S mole ratio, superficial gas velocity, and ammonia injection, and for secondary reaction characteristics of the non-reactive sorbent at the bag filter. As a result, the installation of spout-bed circulating dry scrubber convergence system showed better economy and efficiency for removing sulfur than the existing wet/semidry-type desulfurization process. In addition, the best efficiency for desulfurization occurred when connected to the bag filter, with differential pressure maintained at 150 $mmH_2O$.

Combustion Characteristics for Co-firing of Biomass (Walnut Shell) (바이오매스(호두껍질) 혼소에 대한 연소 특성에 관한 연구)

  • Kim, Jin-Ho;Lee, Byoung-Hwa;Sh, Lkhagvadorj;Kim, Sang-In;Jeon, Chung-Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.39 no.1
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    • pp.53-59
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    • 2015
  • Combustion characteristics for co-firing of biomass (Walnut Shell) as blending fuel in coal fired boiler have investigated using thermogravimetric analyser (TGA) and drop tube reactor (DTR). The results show that devolatilization and char combustion for WS occurs at lower temperature than those of existing coals and has lower activation energy value, which is resulting in higher reactivity. When the WS is blended with coal, TGA results show linear profiles depending on blending ratio for each fuel. However, DTR results exist the non-additive phenomena for blending of WS. As blending ratio of WS increase, the UBC decrease at BBR 5%, but the UBC rather increase from BBR 10% due to oxygen deficiency formed from rapid combustion of WS. This paper propose that fuel lean condition by oxygen rich lead to higher blending ratio of biomass by solving the oxygen deficiency condition.

Effect of Ash Content on Unburned Carbon and NOx Emission in a Drop Tube Furnace (DTF 를 이용한 석탄 회분 함량에 따른 미연분 및 NOx 배출 특성 연구)

  • Kim, Sang-In;Lee, Byoung-Hwa;An, Ke-Ju;Kim, Man-Cheol;Kim, Seung-Mo;Jeon, Chung-Hwan
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.12
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    • pp.963-969
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    • 2014
  • Four coal sources that had different ash contents were evaluated in a drop tube furnace (DTF). Combustion experiments were conducted by using several sources with different particle sizes and excess air ratios under air-staging conditions to determine the optimized combustion conditions of high-ash coal, with an emphasis on the combustion efficiency and NOx emissions. The results show that the higher ash content results in a large amount of carbon remaining unburned, and that this effect is dominant when the largest particle size is used. Furthermore, the ash content of coal does affect the Char-NOx concentration, which decreases with the particle size. The results of this study suggest that an air-staged system can be useful to reduce the NOx emissions of high-ash coal and that control of the air stoichiometric ratio of the primary combustion zone (SR1) is effective for reducing NOx emissions, especially by considering unburned carbon contents.

Clean Flotation Process to Recycle useful Materials from Fly Ash (비산재로부터 유용성분을 회수하는 청정부유선별공정)

  • Han, Gwang Su;Kim, Dul-Sun;Lee, Dong-Keun
    • Clean Technology
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    • v.26 no.3
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    • pp.177-185
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    • 2020
  • All coal ash, generated from coal-fired power plants, is entirely dumped onto a landfill site. As coal ash contains 80% fly ash, a clean floating process was developed in this study to recover useful components from coal ash and to use them as high value-added industrial materials. When the unburned carbon (UC) was recovered from the fly ash, soybean oil, an eco-friendly vegetable oil, was used as collector instead of a non-ionic kerosene collector to prevent the occurrence of odor from the kerosene. After the UC was separated by flotation, particulate ceramic microsphere (CM) was recovered, without generating acidic wastewater, through hydro-cyclone instead of sulfuric acid solution in order to separate ceramic microsphere (CM) and cleaned ash (CA) from the residue. By utilizing soybean oil as a collector, the recovery rate of UC turned high at 85.8% due to the increased adsorption of UC, the high viscosity of soybean oil, and the increase in floating properties caused by the linoleic acid contained in soybean oil. All of the combustible components contained in the recovered UC were carbon components, with the carbon content registering high when soybean oil was used. The recovered UC had many pores with a rough surface; thus, it could be easily ground and then used as an industrial material for its fine particles. The CM and CA recovered by the clean separation process using hydro-cyclone had a spherical shape, and the particles were clearly separated without clumping together. The average diameter (D50) of the particles was 5 ㎛, so it was possible to realize the atomization of CM through a process change.

Coal Gasification Performance with Key Operating Variables (주요 운전 변수에 따른 석탄의 가스화 성능 예측)

  • Lee, Seung-Jong;Chung, Seok-Woo;Yun, Yong-Seung
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.437-440
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    • 2007
  • Gasification converts coal and other feedstocks into a very clean and usable gas, called syngas, that can be used to produce a wide variety products such as electricity, chemicals, transports fuels, hydrogen production, etc. This paper was studied the gasification performance effects with the variation of the gasification operating parameters such as the feeding amounts of oxygen, steam and coal. When $O_2/coal$ ratio was below 0.8, $H_2$ mole % was increased as increasing $O_2/coal$ ratio. CO mole % was increased when $O_2/coal$ ratio was below 1.2 as increasing the $O_2/coal$ ratio. As increasing steam/coal ratio, $H_2$ mole %was increased and CO mole % was decreased. The $O_2/coal$ and steam/coal ratio was $0.8{\sim}0.9$ and $0.0{\sim}0.4$, respectively, to keep the proper gasification condition that the gasifier temperature was $1300^{\circ}C{\sim}1450^{\circ}C$ and the cold gas efficiency was over 76%.

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A Trend of Producing Technologies of the Ashless Hyper Coal as a Clean Energy Source (청정 에너지원 하이퍼 콜의 제조 기술 동향)

  • Kim, Seong Ho;Lee, Choong-Gon
    • Journal of Energy Engineering
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    • v.21 no.4
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    • pp.325-338
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    • 2012
  • Currently, there are the technologically urgent needs of fabricating the hyper coal (HC) based on the approach to extracting mainly effective organics from low rank coals (LRCs), because some industrial countries pursue global sustainability dealing with hot issues such as local energy supply security as well as global warming. In this study, as of the fabrication of clean HCs via LRCs upgrading, we comprehensively review the R&D status of two solvent extraction technologies, namely, Ohm heating (OH) and microwave irradiation (MI) extraction processes on the basis of the performance indicator such as a HC extraction yield.

Kinetic study on Low-rank Coal Including K2CO3, Na2CO3, CaCO3 and Dolomite Gasification under CO2 Atmosphere (이산화탄소 분위기에서 K2CO3, Na2CO3, CaCO3 및 Dolomite가 첨가된 저급탄의 가스화에 대한 반응특성연구)

  • Hwang, Soon Choel;Kim, Sang Kyum;Park, Ji Yun;Lee, Do Kyun;Lee, Si Hyun;Rhee, Young Woo
    • Clean Technology
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    • v.20 no.1
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    • pp.64-71
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    • 2014
  • We have investigated the effects of various additives on Eco coal gasification under $CO_2$ atmosphere. The temperature ranges from $750{\sim}900^{\circ}C$ and the gasification experimental was carried out with Eco coal adding 7 wt% $K_2CO_3$, $Na_2CO_3$, $CaCO_3$, Dolomite, and non-additive under $N_2$ and $CO_2$ gas mixture. At $850^{\circ}C$, we observed that the reaction rate increased when the concentration of $CO_2$ increased. However, we also observed that the increment of reaction rate was small at more than 70% of the concentration of $CO_2$. The additives activity was ranked as 7 wt% $Na_2CO_3$ > 7 wt% $K_2CO_3$ > non-additive > 7 wt% Dolomite > 7 wt% $CaCO_3$ at $850^{\circ}C$. At the temperatures of $750^{\circ}C$, $800^{\circ}C$, $850^{\circ}C$, and $900^{\circ}C$, when the temperature increased, the gasification rate increased. The gasification was suitably described by the volumetric reaction model. Using volumetric reaction model, the activation energy of Eco coal including 7 wt% $Na_2CO_3$ gasification was 83 kJ/mol, which was the lowest value among all the alkaline additives.

A Study on Ash Fusibility Temperature of Domestic Thermal Coal Implementing Thermo-Mechanical Analysis (TMA를 이용한 국내 발전용 탄의 용융점 변화에 대한 연구)

  • Lee, Soon-Ho;Lim, Ho;Kim, Sang Do;Jeon, Chung-Hwan
    • Korean Chemical Engineering Research
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    • v.52 no.2
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    • pp.233-239
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    • 2014
  • The slagging which generated from ash deposition on furnace wall and tube in boiler reduces the heat transfer efficiency and damages to safety of boiler. The slag flow behavior in boiler is affected by melting temperature which is related to ash compositions. In this study, the behavior of slag is researched by using ash fusibility test, called TMA (Thermo-Mechanical Analysis). The technique measures the percentage shrinkage as the function of temperature, T25%, T50%, T75%, T90%. These temperatures indicate different stages of melting. Then, the effect of ash chemical compositions measured from XRF (X-ray Fluorescence Spectrometer) to ash fusion temperatures is discussed. Among the chemical compositions, refractory and fluxing influence on ash fusibility is described. High levels of refractory component and limited amount of fluxing components ($Fe_2O_3$, $K_2O$, CaO) increase overall melting temperatures. High $SiO_2/Al_2O_3$ ratio decrease high melting temperatures (T75%, T90%). Meanwhile, the presence of reasonable levels of fluxing components reduces overall melting temperature. A presence of fluxing component such as $K_2O$ and CaO is found to decrease the T25% values significantly. From this research, it is possible to make a reasonable explanation and prediction of ash fusion characteristic from analysis of TMA results and ash chemical compositions.

A Study on Repowering of Domestic Aged Coal-fired Power Plant

  • Baek, SeHyun;Kim, YoungJoo;Kim, HyunHee;Park, SangBin;Jang, JiHoon
    • KEPCO Journal on Electric Power and Energy
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    • v.3 no.1
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    • pp.35-39
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    • 2017
  • Recently, the public opinion is growing that the main cause of greenhouse gas, fine dust and nitrogen oxide, sulfuric acid emission is coal-fired power plant, and now the decommission or conversion to other clean fuel is being demanded. However, it is a huge national loss to decommission coal-fired power plant with remaining life, and also simple fuel converting to natural gas will lead to drastic rise on power generating cost. Therefore, this study aims to provide the analysis result about the reduction effect of $CO_2$, environment emission, and to influence to power plant performance and facilities when repowering with adding gas turbine is applied to domestic aged coal-fired power plant.

Performance Evaluation of the Gas Turbine of Integrated Gasification Combined Cycle Considering Off-design Operation Effect (탈설계점 효과를 고려한 석탄가스화 복합발전용 가스터빈의 성능평가)

  • Lee, Chan;Kim, Yong Chul;Lee, Jin Wook;Kim, Hyung Taek
    • 유체기계공업학회:학술대회논문집
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    • 1998.12a
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    • pp.209-214
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    • 1998
  • A thermodynamic simulation method is developed for the process design and the performance evaluation of the gas turbine in IGCC power plant. The present study adopts four clean coal gases derived from four different coal gasification and gas clean-up processes as IGCC gas turbine fuel, and considers the integration design condition of the gas turbine with ASU(Air Separation Unit). In addition, the present simulation method includes compressor performance map and expander choking models for considering the off-design effects due to coal gas firing and ASU integration. The present prediction results show that the efficiency and the net power of the IGCC gas turbines are seperior to those of the natural gas fired one but they are decreased with the air extraction from gas turbine to ASU. The operation point of the IGCC gas turbine compressor is shifted to the higher pressure ratio condition far from the design point by reducing the air extraction ratio. The exhaust gas of the IGCC gas turbine has more abundant wast heat for the heat recovery steam generator than that of the natural gas fired gas turbine.

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