• Title/Summary/Keyword: Clay brick

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Study on Solidification and Strength of Soft Soils by Using Waste Magnesia-Carbon Powder (폐 Magnesia-Carbon Powder를 이용한 연약지반 고형화 및 강도 증진에 대한연구)

  • Choi, Hun;Song, Myong Shin;Kang, Hyung Ju;Jung, Eui Dam;Kim, Ju Seng
    • Journal of the Korean GEO-environmental Society
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    • v.12 no.1
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    • pp.35-40
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    • 2011
  • Magnesia-carbon brick is used to refractory material in Converter and/or Ladle furnace for molten steel manufacturing. The rapid growth of steel making industry, molten steel industry is increased. Therefore, growth of molten steel industry lead to make waste magnesia-carbon brick by repair of Converter and/or Ladle furnace. These waste magnesia-carbon brick is abandoned all. Besides, as it is loosely composed of silt and clay including sand falling according to the type of gangue, rainwater inflows and outflows relatively easily, but silt or clay particles absorb water for a long period, weakening ground. This study tried to show that when colluvial soil is solidified using waste magnesia-carbon brick powder as a way to solidify strengthen the rigidity of colluvial soil.

A Study on Mechanical Characteristics of Masonry Structure Constructed by Clay Brick with Lime Mortar (점토벽돌과 석회모르타르를 사용한 조적구조의 역학적 특성에 관한 연구)

  • Yu, Hye Ran;Kwon, Ki Hyuk
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.15 no.4
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    • pp.87-98
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    • 2011
  • Clay bricks with lime mortar are recently popular since they are eco- and environment-friendly construction material being capable of air flow and moisture movement. However, there is little study on those of clay brick an lime mortar while relatively many researches on the structural characteristics of concrete bricks with cement mortar are available in Korea. Furthermore, the current Korean Building Code of masonry structures was established on the base of the Foreign Codes which does not reflect Korean masonry construction circumstance, such as material characteristics and section properties. To overcome these problems, experiments of masonry structures constructed using clay bricks with lime mortar were carried out to evaluate their structural characteristics such as, prism compressive strength, adhesive strength and diagonal tensile(shear) strength. Also this research compares the mechanical characteristics between clay bricks with lime mortar and concrete bricks with cement mortar to provide information that will be used for revisions of the domestic standards for masonry structures. As masonry structures constructed with clay bricks and lime mortar show different aspects over the ones constructed with concrete bricks and cement mortar, we suggest estimation equation of prism compressive strength and diagonal tensile strength on masonry structures constructed with clay bricks and lime mortar.

Bending Strength and Microstructure of Brick Body from Fly-ash Clay Mixture (석탄회-점토계 벽돌소지의 곡강도와 미세구조)

  • 이기강;김동원
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.3 no.1
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    • pp.45-58
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    • 1993
  • Owing to consecutive start of operation of large-scale coal-fired power plants in Korea, the ash production amounts to about 2 million tons per year. The impact of rising disposal costs, looming environmental problems and increased ash tonnages has heightened the concerns about coal ash utilization. The paper mainly describes the correlation between bending strength and microstructure of brick body from fly ash and clay mixture. The results show that bending strength depends mainly on the size and quantity of pore, the sinterability of matrix, and the crack due to the coarse quarts grain, and that the brick body added 15 wt.% fly ash has the best bending strength over the whole firing range.

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Mock-up Model of the Environment Assessment Study on Red-clay and Cement (Mock-up모델을 이용한 황토 및 시멘트의 환경요소 평가 연구)

  • Choi, Yool;Song, Hyeun-Guen
    • KIEAE Journal
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    • v.11 no.2
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    • pp.91-96
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    • 2011
  • The purpose of this study is to measure the environmental effects of different alternative building materials. The following building materials were tested: clay bricks, cement wall, and red-clay plaster. Four mock-up models were constructed using clay bricks, cement wall, red-clay plaster and the last model as the control model. The effects of the above four building materials on temperature, humidity, the emissions of formaldehyde, and V.O.C were measured. This experiment was conducted during September. The conclusions are as follows. Clay bricks were able to control temperature, humidity and filter formaldehyde by itself. The environment within the cement wall was not affected by the humidity changes outside. Red-clay plaster walls had little impact on the environment because it is very thin.!

The Estimation of Firing Temperature of Clay Brick used in Modern Architecture (근대 조적건축물에 이용된 점토벽돌의 소성온도 추정)

  • Kwon, Eun-Hee;Ahn, Jae-Cheol;Kang, Byeung-Hee;Kim, Ki-Soo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2011.05a
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    • pp.103-105
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    • 2011
  • The purpose of this study is to suggest basic data which is firing technique at manufacturing time for preservation and rehabilitation of masonry modern architecture by assumed firing-temperature. It could be possible to estimate firing-temperature at manufacturing time through the result of the experiments, XRD and changed absorbing ratio from re-firing.

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Defect Analysis According to the Types and Spatial Type of Block Pavement in Apartment Complex (아파트 단지 내 블록포장의 종류와 공간유형에 따른 하자분석)

  • Park, Geun-Hye;Jung, Sung-Gwan;Jang, Cheol-Kyu
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.23 no.3
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    • pp.91-104
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    • 2020
  • This study was conducted to analyze the characteristics of defects according to the type of block and spatial type by quantitatively examining defects occurring in block pavement in apartment complex. According to the research results, depending on the type of block, defects have occurred 1,394.3ea/100㎡ in interlocking paver blocks, 464.8ea/100㎡ in clay brick paver blocks, and 235.1ea/100㎡ in shot blasted paver blocks. By space type, the defects were occurred 1,576.0ea/100㎡ on the access road paved by interlocking paver blocks and the defects were found 1,139.6ea/100㎡ in interlocking paver blocks, 235.1ea/100㎡ in shot blasted paver blocks, and 797.1ea/100㎡ in clay brick paver blocks, on the sidewalk. Also the defects are occurred 455.6ea/100㎡ on the resting space and 403.2ea/100㎡ on the gym space paved by clay brick paver blocks. Through the size analysis of the defects in the block paver, in the case 'peeling', the largest volume of 2,539.0㎣ on the sidewalk paved with shot blasted paver blocks, and 'Subsidence' occurred at the widest area of 2,096.0㎠ on the sidewalk where interlocking paver block was constructed. The difference in defect occurrence according to the type of block is considered to be influenced by the block production process, and the space type is considered to be caused the difference in the occurrence of defects according to the cause of construction and the usage pattern of residents. This study conducted a survey on defects in block and analyzed the defect characteristic according to paver material and space type. Base on this, it is judged that it can be used as an efficient basic data for material replacement, improvement, paver planning and construction in the future.

Utilization of a Coal-preparation Refuse as a Raw Material for Clay Brick (점토벽돌 원료로서 선탄폐석의 활용)

  • Hyun Jong-Yeong;Jeong Soo-Bok;Chae Young-Bae
    • Resources Recycling
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    • v.14 no.4 s.66
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    • pp.3-9
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    • 2005
  • In this study, the utilization possibility of coal-preparation refuse emitted from Hwasun coal mine in Korea as a raw material for ceramic body was investigated. The firing shrinkage ratio of ceramic specimen made from the coal-preparation refuse was reduced with increasing the addition amounts of that, while the compressive strength was slightly decreased. The weight of ceramic body was also reduced because carbon contained in the coal-preparation refuse was burn by fring. The water adsorption ratio of the ceramic specimen was under 10 wt%, and the compressive strength of that was over 21 MPa at over $1,150^{\circ}C$ for 2 hr. Therefore, it was possible to make the 1st garde clay brick of KS L 4201 from the coal-preparation refuse.

Characteristics of Red mud Ceramics according to Sintering Temperature and Contents of Red Mud from Industrial Byproducts (산업부산물 레드머드 첨가량에 따른 소성온도별 레드머드 세라믹의 특성)

  • Kang, Suk-Pyo;Kang, Hye-Ju;Lee, Min-Hi
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.5
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    • pp.401-409
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    • 2019
  • This paper aims to recycle red mud from a byproduct in the alumina industry as an alternative raw material for depleted natural resources. In order to apply red mud as a ceramic material, red mud ceramics were prepared according to mixing and temperature in a laboratory environment. Compared with KS L 4201 in terms of compression ratios and absorptions, it is found that two kinds of conditions for one type and three conditions for two types meet the standard. When red mud is used as a clay brick raw material, the substitution ratio of red mud is 10% or less, and the firing temperature is considered to be appropriate at $1200^{\circ}C$. In order to apply red mud to clay brick raw material in actual field, various samples and firing temperature should be considered in the future.

Strength properties of composite clay balls containing additives from industry wastes as new filter media in water treatment

  • Rajapakse, J.P.;Gallage, C.;Dareeju, B.;Madabhushi, G.;Fenner, R.
    • Geomechanics and Engineering
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    • v.8 no.6
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    • pp.859-872
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    • 2015
  • Pebble matrix filtration (PMF) is a water treatment technology that can remove suspended solids in highly turbid surface water during heavy storms. PMF typically uses sand and natural pebbles as filter media. Hand-made clay pebbles (balls) can be used as alternatives to natural pebbles in PMF treatment plants, where natural pebbles are not readily available. Since the high turbidity is a seasonal problem that occurs during heavy rains, the use of newly developed composite clay balls instead of pure clay balls have the advantage of removing other pollutants such as natural organic matter (NOM) during other times. Only the strength properties of composite clay balls are described here as the pollutant removal is beyond the scope of this paper. These new composite clay balls must be able to withstand dead and live loads under dry and saturated conditions in a filter assembly. Absence of a standard ball preparation process and expected strength properties of composite clay balls were the main reasons behind the present study. Five different raw materials from industry wastes: Red Mud (RM), Water Treatment Alum Sludge (S), Shredded Paper (SP), Saw Dust (SD), and Sugar Mulch (SM) were added to common clay brick mix (BM) in different proportions. In an effort to minimize costs, in this study clay balls were fired to $1100^{\circ}C$ at a local brick factory together with their bricks. A comprehensive experimental program was performed to evaluate crushing strength of composite hand-made clay balls, using uniaxial compression test to establish the best material combination on the basis of strength properties for designing sustainable filter media for water treatment plants. Performance at both construction and operating stages were considered by analyzing both strength properties under fully dry conditions and strength degradation after saturation in a water bath. The BM-75% as the main component produced optimum combination in terms of workability and strength. With the material combination of BM-75% and additives-25%, the use of Red Mud and water treatment sludge as additives produced the highest and lowest strength of composite clay balls, with a failure load of 5.4 kN and 1.4 kN respectively. However, this lower value of 1.4 kN is much higher than the effective load on each clay ball of 0.04 kN in a typical filter assembly (safety factor of 35), therefore, can still be used as a suitable filter material for enhanced pollutant removal.

Study on Manufacturing of High Temperature Insulating Fire Brick from Hwasun Flint Clay(I) (화순산 경질점토를 이용한 고온용 내화 단열벽돌의 제조에 관한 연구(I))

  • 박금철;장영재
    • Journal of the Korean Ceramic Society
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    • v.27 no.7
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    • pp.891-898
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    • 1990
  • This study deals with the porous sintered body which is obtained by blending solid naphthalene with fine particles of Hwasun flint clay. Apparent porosity is increased, and bulk density, thermal conductivity, strength and thermal expansion are decreased according to the additiion of naphthalene. Pore shape of sintered body showed elliptical form and median size and capilary percentage are increased by adding more naphthalene.

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