• 제목/요약/키워드: Clamping force test

검색결과 56건 처리시간 0.02초

Evaluation of slip coefficient of slip critical joints with high strength bolts

  • Nah, Hwan-Seon;Lee, Hyeon-Ju;Kim, Kang-Seok;Kim, Woo-Bum
    • Structural Engineering and Mechanics
    • /
    • 제32권4호
    • /
    • pp.477-488
    • /
    • 2009
  • A slip critical joint has various values to adopt the proper slip coefficient in various conditions of faying surfaces in the following codes: AISC, AIJ and Eurocode 3. However, the Korean Building Code still regulates the unique slip coefficient, 0.45, regardless of the diverse faying conditions. In this study, the slip resistance test, including five kinds of surface treatments were conducted to obtain the proper slip coefficients available to steel plate KS SM490A. The faying surfaces were comprised of a clean mill, rust, red lead paint, zinc primer, and shot blast treatment. The candidates for high strength bolts were torque-shear bolts, torque-shear bolts with zinc coating, and ASTM A490 bolts. Based on the test results, the specimens with a shot blasted surface and rusted surface exhibited $k_s$, 0.61, and 0.5, respectively. It is recommended that the specimens with zinc primer exhibit $k_s{\geq}0.40$. The clean mill treated surface had prominently lower values, 0.27. For red lead painted treatment, the thickness of the coating affects the determinant of slip coefficient, so it is necessary to establish a minimum $k_s$ of 0.2, with a coating thickness of 65 ${\mu}m$. During 1,000 hours of relaxation, the uncoated surfaces exhibited the loss of clamping force behind 3%, while the coated surfaces within a certain limited thickness exhibited the loss of clamping within a range of 4.71% and 8.37%.

냉간단조에서 금형 열박음 영향의 정량적 분석 (Quantitative analysis of effect of shrink fit in cold forging)

  • 이추실;이민철;정동찬;손요헌;전만수
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2009년도 추계학술대회 논문집
    • /
    • pp.119-123
    • /
    • 2009
  • In this paper, effects of major design parameters of cold forging dies on die mechanics are quantitatively investigated with emphasis on shrink fit using a thermoelastic finite element method. A ball-stud cold forging process found in a cold forging company is selected as a test process and the effects of die insert material, shrink fit, dimension of ring, partition of die inert and clamping force on effective stress and circumferential stress are analyzed.

  • PDF

하이드로포밍 공정을 이용한 무용접 부품체결 기술개발에 관한 연구 (A study on the hydro-embedding technology in the tube hydroforming process)

  • 김동규;박광수;안익태;한수식;문영훈
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 추계학술대회논문집
    • /
    • pp.241-244
    • /
    • 2003
  • The productivity of hydroforming process can be increased by combining pre-forming process and post-forming process such as the bending, piercing and the embedding process. Therefore in this study, integrated studies on the hydro-embedding technology have been performed by analyzing the deformed mode of the tubes and the optimal process parameters. In the case of the embedding test the characteristics of the embedded parts, such as the shape of the screw tip, screw thread and shape of thread were investigated at various process conditions. To measure the clamping force between the embedded part and the tube, special measuring device was used.

  • PDF

웨지 구조를 이용한 전기기계브레이크 시스템 연구 (Study of EMB System Using Wedge Structure)

  • 신동환;권오석;배준형
    • 한국자동차공학회논문집
    • /
    • 제18권3호
    • /
    • pp.8-18
    • /
    • 2010
  • According to the needs of change to hybrid, fuel cell and electric vehicle, and to the increasing demand for safety and eco-friendliness, the necessity of Electro-Mechanical Brake(EMB) is being increased. But, one of the most important problems for realizing EMB to the practical use is that the required motor power for braking is too high. So the high braking efficient EMB is required. In recent years, the Electronic Wedge Brake(EWB) is noticeable for the high braking efficiency. In this research, we examine the improvable matter of the recent published EWB, and we propose the improved mechanism and the cost effective control method using this mechanism. And we test these feasibility by experiment and discuss these meaning and effect.

회전마찰감쇠기의 등가선형시스템에 관한 실험적 연구 (Experimental Study on Equivalent Linear System for Rotational friction Damper)

  • 김형섭;박지훈;민경원;이상현;이명규
    • 한국전산구조공학회:학술대회논문집
    • /
    • 한국전산구조공학회 2004년도 가을 학술발표회 논문집
    • /
    • pp.296-303
    • /
    • 2004
  • In this study, equivalent linear damping and stiffness of a single-degree-of-freedom (SDOF) structure with a rotational friction damper are estimated using the result of experiments and compared with those obtained from non-linear time history analyses. First, the transfer function of the test model is constructed and then the equivalent stiffness and damping are calculated, using the half-power bandwidth (HPB) method. For comparative study, those properties are estimated based on stochastic theory in the time domain. Both equivalent linear systems identified from experiments and numerical analyses correspond well. Further, it is observed that there exists an optimal clamping force on the rotational friction damper from estimated equivalent damping.

  • PDF

EMB 시스템의 모델 기반 센서 고장 검출 알고리즘 개발 (Model-based Sensor Fault Detection Algorithm for EMB System)

  • 황우현;양이진;허건수
    • 한국자동차공학회논문집
    • /
    • 제20권1호
    • /
    • pp.1-7
    • /
    • 2012
  • The brake-by-wire technology is a new automotive chassis system that allows standard braking operations by electronic components with lighter weights and faster response. The brake-by-wire units such as EMB (Electro-Mechanical Brake) are controlled by electronic sensors and actuators and, thus, the fault diagnosis is essential for implementation. In this study, a model-based fault diagnosis system is developed for the sensors based on the analytical redundancy method. The fault detection algorithm is verified in simulations for various faulty cases. A test bench is built including the EMB unit and the performance of the proposed fault diagnosis system is evaluated through the experiment.

2절점 회전형 마찰요소의 구조성능 평가 (Evaluation on Structural Performance of Two-nodal Rotary Frictional Component)

  • 김도현;김지영;김명한
    • 복합신소재구조학회 논문집
    • /
    • 제6권4호
    • /
    • pp.51-57
    • /
    • 2015
  • Various hybrid dampers have been developed in Korea to control the vibration due to a wind and earthquake. In order to minimize the installment space, cost and construction process, the new hybrid friction damper is developed. This hybrid damper is composed of several rotary friction components having two frictional joint. Because of these components, the building vibration due to wind and earthquake can be mitigated by hybrid friction damper. In this paper, various dependency tests were carried out to evaluate on the structural performance of two joint rotational friction component of the hybrid damper. Test results show that two joint rotational components do not depend on a displacement and a frequency of forcing but friction coefficients is reducing as a clamping force is increasing.

Magni 565 코팅 볼트의 내식성 및 토오크 특성에 대한 연구 (A Study of Corrosion Resistance and Torque in Bolt Coated with Magni 565)

  • 김상수;김무길;정병호
    • 열처리공학회지
    • /
    • 제20권4호
    • /
    • pp.195-202
    • /
    • 2007
  • Corrosion resistance and torque of M10 bolt coated with Magni 565 were investigated. Corrosion protection mechanism were also studied with the microstructure of coating film. The bolts with the optimum conditions showed around $10{\mu}m$ layer thickness, a great corrosion resistance in salt spray test and a proper torque in torque/tension test. But torque coefficient k increased with the number of bolting and clamping force of M10 bolt showed significantly lower than that of specified value 28.3kN. It was thought that the repeated bolting made the coating film peel off and powdery. The sample coated with optimum coating conditions showed more higher polarization resistance and corrosion potential than the specimens of top and base coat only. The base coating film was composed of lamellar zinc flakes, which provides a large sacrificial cathodic protection. Meanwhile, the top coating film was composed of organic aluminium pigments layer, which provides barrier protection to the corrosion circumstances.

볼트 구멍 크기에 따른 TS 고력볼트 접합부 거동 평가 (Evaluation on the Behavior of Slip Critical Joints with TS High Strength Bolts Subjected to a Size of Bolt Holes)

  • 이현주;김강석;나환선;이강민;김현철
    • 한국구조물진단유지관리공학회 논문집
    • /
    • 제15권2호
    • /
    • pp.136-143
    • /
    • 2011
  • 고력볼트의 현장 조립시 볼트 구멍 간의 불일치로 인하여 볼트 구멍을 확장하는 경우가 빈번하게 발생하고 있으며, 이를 위해서 외국 기준에서는 볼트 구멍 크기, 형태, 하중 방향에 따라 미끄럼하중에 대한 규정을 따로 두고 있다. 그러나 우리나라의 경우 과대구멍에 대한 시방규정이나 이에 대한 접합부 특성에 관한 연구는 미흡한 실정이다. 따라서, 접합부재 표면처리와 볼트구멍 크기의 변화가 접합부 내력에 어떠한 영향을 미치는 지를 실험을 통해 정량적으로 평가할 필요가 있다. 본 연구에서는 볼트 구멍 크기 및 형태에 따른 접합부의 미끄럼하중의 변화와 체결 후, 장기축력이완의 경향을 분석하기 위하여 160시간 및 800시간 동안 고력볼트의 축력의 변화를 측정하였다. 본 실험대상 고력볼트로 KS B 2819에 규정된 TS(Torque Shear)형 고력볼트를 사용하였다. 표준 볼트구멍 대비 그 외 볼트구멍의 미끄럼하중의 변화는 10% 미만으로 나타났으며, 장기축력이완은 직경 2.5배의 슬롯구멍에서, 2.66%로 가장 높게 나타났다.

냉간단조에서 금형 열박음 영향의 정량적 분석 (Quantitative Analysis of Effect of Shrink Fit in Cold Forging)

  • 이추실;김민철;정동찬;손요헌;전만수
    • 한국정밀공학회지
    • /
    • 제28권3호
    • /
    • pp.301-307
    • /
    • 2011
  • In this paper, effects of major design parameters of cold forging dies on die mechanics are quantitatively investigated with emphasis on shrink fit using a thermoelastic finite element method. A ball-stud cold forging process found in a cold forging company is selected as a test process and the effects of die insert material, magnitude of shrink fit, dimension of shrink ring, number of shrink rings, partition of die insert and clamping force on effective stress and circumferential stress are analyzed. It has shown that the number of shrink rings, magnitude of shrink fit, and Young's modulus of die insert material have strong influence on compressive circumferential stress in die insert but that the influence of the other design parameters is relatively weak.