• Title/Summary/Keyword: Cladding System

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Development of A Laser Cladding Process Monitoring System (I) -Extraction of optimal process variables (레이저클래딩 공정 모니터링 시스템 개발 (I) - 최적공정변수 추출)

  • 오기석;윤길상;조명우;김문기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.89-92
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    • 2000
  • Laser claddmg 1s thc deposition of material on the surface of a part or workpiece. Cladding of metals produces a 100% dense metallurgically-bonded coating with minimal dilution for enhanced corrosion, abrasion and wear resistance. Despite of minimal heat Input and reduced processing time, cladding quality 1s affected by various process condition such as laser power and feed rate. Therefore, it is necessary to develop the momtoring and control methods of laser cladding process for the best cladding quality. In this paper, laser cladding monitoring system using CCD camera for measuring cladding pool shape, and photo-diode sensor for detecting optical signal emitted from the cladding front is introduced The variables extracted using this system can be apphed to control the laser cladding system to achieve the best claddmg results..

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Cladding of Cu and Bronze/Al Alloy by $CO_2$ Laser (고출력 $CO_2$레이저빔에 의한 구리, 청동/알루미늄 합금 클래딩)

  • 강영주;김재도
    • Journal of Welding and Joining
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    • v.15 no.4
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    • pp.109-115
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    • 1997
  • Laser cladding is a technique for modification of metal surface. In this laser cladding experiment a metal powder feeding system was developed for more efficient laser cladding. This system can reduce processing time and be used simpler than the conventional method. The feeding of metal powder has given a rise to the process for sequential buildup of bulk rapidly solidified materials in the form of fine powder stream to the laser cladding process. The parameters of laser cladding have been investigated using this experimental equipment. Bronze on aluminum alloy and copper on aluminum alloy were experimented by using defocused beam, powder feeding system, and gas shielding. Good cladding was achieved in the range of beam travel speed of 2.25m/min. In the case of copper/aluminum and bronze/aluminum substrate, the absorption of laser beam was too high to produce low diluted clad. In the case of copper/1050 aluminum, the optimal laser cladding condition was of laser power of 2.8kW, powder feed rate of 0.31g/s and beam travel speed of 2.25m/min. In the case of bronze/aluminum the optimal condition is of laser power of 2.5kW, powder feed rate of 0.31g/s, and beam travel speed of 2.36m/min.

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Nd:YAG Laser Cladding of Inconel with Wire Feeding (와이어 공급에 의한 Inconel의 Nd:YAG 레이저 클래딩)

  • Kim, Jae-Do;Bae, Min-Jong;Peng, Yun
    • Journal of Welding and Joining
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    • v.18 no.3
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    • pp.83-88
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    • 2000
  • Laser cladding processing allows rapid transfer of heat to the material being processed with minimum conduction into base metal, resulting in low total heat input. The effects of Nd:YAG laser cladding with wire feeding on the mechanical properties of Inconel alloy were investigated. inconel alloy is used as the material of nuclear steam generator tubing because of its mechanical properties and corrosion resistance properties. The device for Nd:YAG laser cladding with wire feeding was designed. It consists of the wire feeding system, the wire cladding system and the shielding gas system which prevents the clad layer from being oxidized. Experimental as results indicated that the wire feeding direction and position were important for laser cladding with wire feeding. The wire feeding speed should be adapted according to cladding speed for good shaping of clad layer. The effect of heat on the HAZ size can be limited and the growth of grain size of HAZ size was not serious. The hardness of clad layer and heat affected zone increased with increasing of cladding speed.

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Study on Seismic Performance of Steel Structure with Precast Concrete Cladding Panel and Connector Considered as Structural Components (외부벽판과 연결부재를 구조요소로 취급한 경우 철골구조물의 내진성능에 관한 연구)

  • Byeon, Ji-Seok
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.21 no.2
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    • pp.127-133
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    • 2008
  • The purpose of this study is to investigate the seismic performance of both exterior precast concrete cladding panels and their connections on steel frame, when these cladding systems are considered as the structural components. The degrees of their participation of lateral stiffness to the main building are evaluated in terms of different heights of the cladding panels. Considering the cladding system as an integrated building provides additional lateral stiffness, as well as a mechanism for energy dissipation and this system can be used as one of an advanced passive seismic control system. Hysteresis behaviors of connectors are modeled and integrated into a nonlinear finite element analysis program, ABAQUS. The results show that connections play the most important role in structural cladding system and they improve seismic performance of overall building response.

A Study on Cladding on an Inclined Cylindrical Surface using DED Additive Manufacturing (DED 적층 방식을 활용한 원통면 경사 적층에 관한 연구)

  • Kim, Yeoung-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.5
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    • pp.91-97
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    • 2022
  • The Directed Energy Deposition (DED) is a representative metal additive manufacturing method. Owing to its strong point of repairment, its application is gradually spreading in aerospace applications, power generation, military components, and mold making. 5-axis cladding is needed to repair damage, such as wear and scratches on cylindrical surfaces to circular-shaped parts, including sleeves and liners. Furthermore, the condition of cladding on inclined parts must also be considered to prevent interference between the nozzle and the part. In this study, the effects of changes in scanning speed due to the 5-axis control system and differences from the height of laser beam irradiation due to inclination are evaluated among the items that should be additionally considered in 5-axis cladding compared to 3-axis cladding. Moreover, the trends of the width and height of the clad are identified by different tilting angles via single line cladding. Lastly, cladding methods on cylindrical surfaces at various angles are proposed to enhance the clad quality and post-processing efficacy. These results can be applied with 5-axis cladding on inclined surfaces, including cylindrical surfaces.

Characteristics of $CO_2$ Laser Cladding with High Viscosity Mixed Powder (용제와 혼합한 금속분말의 $CO_2$ 레이저 클래딩 특성)

  • 김재도;전병철;이영곤;오동수
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.481-485
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    • 2001
  • Laser cladding processing allows rapid transfer of heat to the material being processed with minimum conduction into base metal. The effect of $CO_2$ laser cladding with high viscosity mixed powders was investigated. High viscosity mixed powder consists of bronze powder and flux that is used at a high temperature condition. The mixed powder has a high viscosity that it can be easily pasted over a curved or slope substrate. The device for mixed powder was designed and manufactured. It consists of the high viscosity mixed powder feeding system, the preheating system and the shielding gas system which prevents the clad layer from being oxidized. The results of experiment indicated that the feed rate of high viscosity mixed powder was important for later cladding with mixed powder feeding. The high viscosity mixed powder and substrate must be preheated to prevent porosity from breaking at the clad layer. The experimental result shows that the high viscosity mixed can be applied for laser cladding process.

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Thermal Performance of Developed Cladding Systems on Multi-Family Residential Buildings (공동주택에 적용 가능한 건식 외벽시스템 시공에 따른 단열성능 검토)

  • Hong, Goopyo;Kang, Ji-Yeon;Kim, Hyung-Geun
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.267-268
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    • 2018
  • The purpose of this study was to analyze the thermal performance of a cladding system which developed for easy maintenance and flexibility and installed on a long-life housing. The developed cladding systems were finished mock-up test at an authorized certification laboratory and were satisfied with the standard of the external wall system. The surface temperature and linear thermal transmittance of the cladding system were investigated by using the THERM as a simulation program. The joining part between the cladding systems had a weakness of condensation resistance. The surface temperature of the joining part was improved by filling and adding insulation.

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Characteristic of Laser Cladding Process with High Viscosity Bronze Powder and Al-alloy (고점성 청동분말을 이용한 알루미늄 합금의 레이저 클래딩 특성)

  • 오동수;전병철;김재도
    • Proceedings of the Korean Society of Laser Processing Conference
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    • 2001.05a
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    • pp.31-34
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    • 2001
  • Laser cladding Processing allows rapid transfer of heat to the material being minimum conduction into base metal. The effects of CO$_2$ laser cladding with high powder were investigated. High viscosity bronze powder consists of bronze powder used at a high temperature. The material has a high viscosity So that it can be substrate. Therefore. Laser cladding can be processed on a curved or slope surface. CO$_2$ laser cladding was designed It consists of the high viscosity bronze powder the shielding gas system and the preheating system The high viscosity powder properly at 0.3g/s and 0.50g/s. Because of the metallic bond between bronze per the hardness of dilution layer was suddenly increased. Experimental as results viscosity mixed powder can be a useful cladding material.

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Development of analytical modeling for an energy-dissipating cladding panel

  • Maneetes, H.;Memari, A.M.
    • Structural Engineering and Mechanics
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    • v.32 no.5
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    • pp.587-608
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    • 2009
  • Modern earthquake-resistant design aims to isolate architectural precast concrete panels from the structural system so as to reduce the interaction with the supporting structure and hence minimize damage. The present study seeks to maximize the cladding-structure interaction by developing an energy-dissipating cladding system (EDCS) that is capable of functioning both as a structural brace, as well as a source of energy dissipation. The EDCS is designed to provide added stiffness and damping to buildings with steel moment resisting frames with the goal of favorably modifying the building response to earthquake-induced forces without demanding any inelastic action and ductility from the basic lateral force resisting system. Because many modern building facades typically have continuous and large openings on top of the precast cladding panels at each floor level for window system, the present study focuses on spandrel type precast concrete cladding panel. The preliminary design of the EDCS was based on existing guidelines and research data on architectural precast concrete cladding and supplemental energy dissipation devices. For the component-level study, the preliminary design was validated and further refined based on the results of nonlinear finite element analyses. The stiffness and strength characteristics of the EDCS were established from a series of nonlinear finite element analyses and are discussed in detail in this paper.

An evaluation on in-pile behaviors of SiCf/SiC cladding under normal and accident conditions with updated FROBA-ATF code

  • Chen, Ping;Qiu, Bowen;Li, Yuanming;Wu, Yingwei;Hui, Yongbo;Deng, Yangbin;Zhang, Kun
    • Nuclear Engineering and Technology
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    • v.53 no.4
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    • pp.1236-1249
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    • 2021
  • Although there are still controversial opinions and uncertainty on application of SiCf/SiC composite cladding as next-generation cladding material for its great oxidation resistance in high temperature steam environment and other outstanding advantages, it cannot deny that SiCf/SiC cladding is a potential accident tolerant fuel (ATF) cladding with high research priority and still in the engineering design stage for now. However, considering its disadvantages, such as low irradiated thermal conductivity, ductility that barely not exist, further evaluations of its in-pile behaviors are still necessary. Based on the self-developed code we recently updated, relevant thermohydraulic and mechanical models in FROBA-ATF were applied to simulate the cladding behaviors under normal and accident conditions in this paper. Even through steady-state performance analysis revealed that this kind of cladding material could greatly reduce the oxidation thickness, the thermal performance of UO2-SiC was poor due to its low inpile thermal conductivity and creep rate. Besides, the risk of failure exists when reactor power decreased. With geometry optimization and dopant addition in pellets, the steady-state performance of UO2-SiC was enhanced and the failure risk was reduced. The thermal and mechanical performance of the improved UO2-SiC was further evaluated under Loss of coolant accident (LOCA) and Reactivity Initiated Accident (RIA) conditions. Transient results showed that the optimized ATF had better thermal performance, lower cladding hoop stress, and could provide more coping time under accident conditions.