• Title/Summary/Keyword: Chip breaking cycle time

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Chip Breaking Characteristics of S, PbS, and BiS Free Machining Steels (S, PbS 및 Bi S 쾌삭강의 칩절단 특성)

  • Lee, Young-Moon;Bae, Dae-Won;Jang, Jun-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.4 no.2
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    • pp.3-9
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    • 2005
  • In this study, the chip breaking characteristics of S, PbS and BiS free machining steels have been assessed. PbS free machining steel shows the lowest value of chip thickness ($t_c$) under the same cutting conditions. SM10C steel has the largest value of the chip cross-section area ratio ($R_{CA}$). As the feed rate becomes larger the chip breaking cycle time ($T_B$) decreases and the chip breaking index ($C_B$) increases. The properly controlled-C type chip has been obtained with the value of $C_B$ between 0.05 and 0.2. Free machining steel, PbS produces the properly controlled-C type chip in a wider feed rate range than other steels.

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Assessment of cutting performance and chip breaking characteristics with a nondimensional parameter consists of cutting condition and tool shape factor(l) -Orthogonal cutting- (절삭 조건과 공구 형상 인자로 구성된 무차원 파라미터에 의한 절삭 성능 및 칩절단 특성 평가(I))

  • LEE, Young-Moon;CHOI, Won-Sik;SEO, Seok-Won
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.6
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    • pp.179-184
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    • 1994
  • In this study a nondimensional parameter, feed/land length(F/L) was introduced, and using this parameter, cutting performance and chip breaking characteristics of the groove and the land angle type chip formers were assessed. Specific cutting energy consumed and shape of broken chip with its breaking cycle time were appraised to find out the ranges of F/L value where efficient cutting and effective chip breaking could be achieved. C type chip was found out to be the most preferable in terms of cutting efficiency.

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Chip Breaking Characteristics of Cold-Drawn Free Machining Steel (냉간 인발된 쾌삭강의 칩절단특성)

  • 최원식
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.4
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    • pp.45-51
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    • 1999
  • In this study to assess chip breaking characteristics of cold-drawn free machining steels a newly developed non-dimensional parameter chip breaking index CB has been adopted. And for comparison with free machining steels chip breaking characteristics of conventional carbon steels were investigated. Properly controlled chips were produced with the CB value of 0.05-0.2 regardless of steel types. In case of cold-drawn free machining steels however cycle times of chip breaking are relatively shorter than those of conventional steels. And properly controlled chips were obtained from wider range of feed rate.

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Chip Breaking Characteristics of Cold-Drawn Free Machining Steel (냉간 인발된 쾌삭강의 칩절단특성)

  • 장은실;최원식;이용주;강태봉;이영문
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.21-26
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    • 1999
  • In this study, to assess chip breaking characteristics of cold-drawn free machining steels, a newly developed non-dimensional parameter, chip breaking index, C/sub B/ has been adopted. And for comparison with free machining steels, chip breaking characteristics of conventional carbon steels were investigated. Properly controlled chips were produced with the C/sub B/ value of 0.05∼0.2, regardless of steel types. In case of cold-drawn free machining steels, however, cycle times of chip breaking are relatively shorter than those of conventional steels. And properly controlled chips were obtained from wider range of feed rate.

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Chip breaking characteristics using non-dimensional parameter in metal cutting (절삭 가공시 무차원 파라미터에 의한 칩 절단특성)

  • Choi, Won-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.2 no.2
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    • pp.181-186
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    • 1999
  • For an unmanned machining system, the control and disposal of chips is one of the most serious problems at present. In order to perform chip control, feed/land length($F_L$) was introduced, and using this parameter, the cutting performance and chip breaking characteristics of groove-type and the land -angle-type chip formers were assessed. The specific cutting energy consumed and the shape of broken chips with its breaking cycle time were evaluated to find out the ranges of $F_L$ value where efficient cutting and effective chip breaking could be achieved. The C type chip was found to be the most preferable from the view point of cutting efficiency.

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