• 제목/요약/키워드: Chemical cleaning method

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1,1,1-TCE, CFC-113 대체세정제를 이용한 스크린인쇄 세정연구 (Study on the Cleaning Screen Printing using Alternative Cleaning Solvent of 1,1,1-TCE, CFC-113)

  • 이기창;윤철훈;황성규;오세영;이석우;류정욱
    • 한국응용과학기술학회지
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    • 제14권2호
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    • pp.115-122
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    • 1997
  • The field of printing use to pressurization ink using screen gassamer that is called screen printing. Existing cleaning solvent using screen printing are the organic solvents including aromatic compounds carried with poisonous and stench. Besides, cleaning method of current screen printing are for the most part mixed cleaning method of dipping and polish. Using 1,1,1-TCE, CFC-113 alternative system cleaning solvent be substituted for existing cleaning solvent against screen printing ink measured the cleaning efficiency according to gravimetric analysis method and property change of gassamer according to Image Analyzer. Also, Cleaning process system carry with excellent cleaning efficiency studied which was proposed new cleaning process including ultrasonic and vibration cleaning process be substituted for existing mixed cleaning method of dipping and polish.

광전자방출(OSEE)법을 이용한 세정성 평가 연구 (A Study on the Evaluation of Cleaning Ability Using Optically Stimulated Electron Emission Method)

  • 민혜진;신진호;배재흠
    • 청정기술
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    • 제14권2호
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    • pp.95-102
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    • 2008
  • 친환경적인 대체 세정제를 채택하기 위해서는 세정제의 세정성, 환경성, 경제성을 평가하여 체계적인 선정절차에 의거하여 도입 적용하여야 하며 객관적이고 효율적인 세정성 평가방법의 정립이 현시점에서 매우 중요하다. 따라서 본 연구에서는 여러 세정성 평가 방법들 중 광전자방출법(optically stimulated electron emission)(OSEE)을 활용한 세정성 평가에 관한 연구를 하였다. 실험에 사용된 오염물은 플럭스, 솔더, 그리스, 절삭유, 그리고 그리스 35%와 절삭유 65%을 혼합하여 만든 혼합 오염물로서 세정제에 의한 이들의 세정성을 평가하였다. 본 연구실에서 개발하였거나 조제한 세정제를 이용하여 세정 후 OSEE법 측정 결과와 중량법 및 접촉각측정법에 의한 세정성 평가방법을 비교 분석하였다. 본 연구 결과로 플럭스와 혼합오염물을 세정한 경우의 OSEE 세정효율은 중량법과 거의 유사한 결과를 나타내었지만, 솔더와 그리스 세정의 경우는 UV를 반사 또는 흡수하여 중량법과 비교할 수 없었다. 그리고 절삭유 세정의 경우 실질적으로 눈에 보일 정도로 피세정물 표면에 오염물이 남아 있음에도 불구하고 중량법 측정 시 100%의 세정효율을 보임으로써 중량법 측정의 한계를 보였지만 OSEE법으로는 미소잔류 절삭유의 존재를 측정할 수 있었다. 또한 OSEE법과 접촉각측정법의 세정성을 비교측정한 결과로 플럭스, 혼합 오염물 그리고 절삭유의 세정성 평가는 OSEE법과 접촉각측정법이 유사한 세정효율을 보여주었다. 그리고 솔더와 그리스 세정은 접촉각측정법이 OSEE법보다 더욱 정밀하게 세정성을 평가할 수 있는 것으로 판단되었다.

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해수용 역삼투막을 이용한 $1,000,000m^3/day$ 규모의 플랜트에서 오염된 막의 화학세정 효율 평가 (Evaluation on Chemical Cleaning Efficiency of Fouled in $1,000,000m^3/day$ Sea Water Reverse Osmosis Membrane Plant)

  • 박준영;김지훈;정우원;남종우;김영훈;이의종;이용수;전민정;김형수
    • 상하수도학회지
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    • 제25권3호
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    • pp.285-291
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    • 2011
  • Membrane fouling is an unavoidable phenomenon and major obstacle in the economic and efficient operation under sea water reverse osmosis (SWRO). When fouling occurs on the membrane surface, the permeate quantity and quality decrease, the trans-membrane pressure (TMP) and operation costs increase, and the membrane may be damaged. Therefore, chemical cleaning process is important to prevent permeate flow from decreasing in RO membrane filtration process. This study focused on proper chemical cleaning condition for Shuaibah RO plant in Saudi Arabia. Several chemical agents were used for chemical cleaning at different contact time and concentrations of chemicals. Also autopsy analysis was performed using LOI, FT-IR, FEEM, SEM and EDX for assessment of fouling. Specially, FEEM analysis method was thought as analyzing and evaluating tool available for selection of the first applied chemical cleaning dose to predict potential organic fouling. Also, cleaning time should be considered by the condition of RO membrane process since the cleaning time depends on the membrane fouling rate. If the fouling exceeds chemical cleaning guideline, to perfectly remove the fouling, certainly, the chemical cleaning is increased with membrane fouling rate influenced by raw water properties, pre-treatment condition and the point of the chemical cleaning operation time. Also choice of cleaning chemicals applied firstly is important.

대체 세정제의 선정을 위한 세정성 평가방법 연구 (A Study on the Cleanliness Evaluation Methods for the Selection of Alternative Cleaning Agents)

  • 신진호;이재훈;배재흠;이민재;황인국
    • 청정기술
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    • 제15권2호
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    • pp.81-90
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    • 2009
  • 본 연구에서는 산업체에서 대체 세정제를 객관적이고 체계적으로 선정하는데 도움을 주고자 여러 가지 세정성 평가방법을 실험을 통하여 비교 평가하였다. 세정성 평가방법으로는 중량법, OSEE (optically simulated electron emission)법, 접촉각법과 FTIR, UV-VIS, HPLC와 같은 정밀분석기기를 이용한 분석법을 사용하여 flux, solder, grease 등의 오염물질에 대한 세정성 평가를 수행하였다. 그 결과 중량법은 쉽고 간단하게 세정제의 세정효율을 측정할 수 있었지만 중량측정의 한계로 정밀측정이 어려웠다. 반면에 OSEE법은 세정제의 세정성 평가를 빠르고 정밀하게 수행할 수 있었다. 접촉각 측정법은 피세정물 표면에 오염물질과 세정제에 의한 얇은 친유성 막의 형성으로 인하여 접촉각 변화에 영향을 주기 때문에 세정성 평가에 특별한 주의가 요구되었다. 중량법으로 수행하기 어려운 정밀세정성 평가의 경우 UV-VIS, FTIR, HPLC와 같은 정밀분석기기를 이용하여 피세정물에 잔류한 flux, solder, grease 등의 극미량의 오염물을 특수 용제로 추출하여 아주 작은 농도의 오염물을 정량분석할 수 있었다.

1,1,1-TCE에 대한 비수계성 대체세정제의 최적 세정공정 (The Optimum Cleaning Process of Non-aqueous Alternative Solvents for 1,1,1-TCE)

  • 정덕채;이기창;공승대;목갑영;이석우
    • 한국응용과학기술학회지
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    • 제16권3호
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    • pp.237-240
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    • 1999
  • This study showed that the optimized cleaning process using non-aqueous cleaning solvents is adaptable in the industrial field for existing 1.1.1-TCE cleaning solvents which is an ozone depleting sustance. Alternative cleaning solvent system substituted for existing cleaning solvent against non-aqueous pollutants(cutting & flux oil), was evaluated for the cleaning efficiency using gravimetric analysis method and surface change of sample by Image analyzer. The results showed that alternative solvents and process had excellent cleaning efficiency.

고온화학세정환경에서 20 % EDTA 용액이 결함 전열관 (Alloy600)에 미치는 영향 (Effect of 20 % EDTA Aqueous Solution on Defective Tubes (Alloy600) in High Temperature Chemical Cleaning Environments)

  • 권혁철
    • Corrosion Science and Technology
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    • 제15권2호
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    • pp.84-91
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    • 2016
  • The transport and deposition of corrosion products in pressurized water nuclear reactor (PWR) steam generators have led to corrosion (SCC, denting etc.) problems. Lancing, mechanical cleaning and chemical cleaning have been used to reduce these problems. The methods of lancing and mechanical cleaning have limitations in removing corrosion products due to the structure of steam generator tubes. But high temperature chemical cleaning (HTCC) with EDTA is the most effective method to remove corrosion products regardless of the structure. However, EDTA in chemical cleaning aqueous solution and chemical cleaning environments affects the integrity of materials used in steam generators. The nuclear power plants have to perform the pre-test (also called as qualification test (QT)) that confirms the effect on the integrity of materials after HTCC. This is one of the series studies that assess the effect, and this study determines the effects of 20 % EDTA aqueous solution on defective tubes in high temperature chemical cleaning environments. The depth and magnitude of defects in steam generator (SG) tubes were measured by eddy current test (ECT) signals. Surface analysis and magnitude of defects were performed by using SEM/EDS. Corrosion rate was assessed by weight loss of specimens. The ECT signals (potential and depth %) of defective tubes increased marginally. But the lengths of defects, oxides on the surface and weights of specimens did not change. The average corrosion rate of standard corrosion specimens was negligible. But the surfaces on specimens showed traces of etching. The depth of etching showed a range on the nanometer. After comprehensive evaluation of all the results, it is concluded that 20 % EDTA aqueous solution in high temperature chemical cleaning environments does not have a negative effect on defective tubes.

철강용 고성능 알칼리세정제의 제조 및 세정거동 (Preparation and Behavior of High Performance Alkaline Cleaning Agents for Steel)

  • 박홍수;조혜진;심일우;유혁재;김명수;함현식
    • 한국응용과학기술학회지
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    • 제22권1호
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    • pp.15-20
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    • 2005
  • $Na_2CO_3$. Sodium orthosilicate (Na-OSi), Tetronix T-701 (T-701), Na-dioctyl sulfosuccinate (303C), Newpol PE-68 (PE-68), MJU-100A, and tetrasodium pyrophosphate were blended to prepare high performance alkaline cleaning agents (ACASs). The results of cleaning test with steel specimen showed that ACAS-6 ($Na_2CO_3$ 50g/Na-OSi 35g/T-701 20g/303C 18g/PE-68 17g/MJU-100A 10g/TSPP 20g/ water 180g mixture) had a good cleaning power. The cleaning power for press-rust preventing oil was 98% and 99% degreasing at 4wt%, $70^{\circ}C$ and $90^{\circ}C$, respectively ; for quenching oil, the cleaning power of ACAS-6 was 91% degreasing at 4wt% and $70^{\circ}C$. The foam heights measured immediately after foaming by Ross & Miles method and Ross & Clark method at 6wt%, $60^{\circ}C$ were 18mm and 65mm, respectively. It was concluded that ACAS-6 had a good low foaming cleaning agent.

Fouling and cleaning of reverse osmosis membrane applied to membrane bioreactor effluent treating textile wastewater

  • Srisukphun, Thirdpong;Chiemchaisri, Chart;Chiemchaisri, Wilai;Thanuttamavong, Monthon
    • Environmental Engineering Research
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    • 제21권1호
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    • pp.45-51
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    • 2016
  • Membrane bioreactor (MBR) and reverse osmosis (RO) membrane system was applied to the treatment and reclamation of textile wastewater in Thailand. An experiment was carried out to determine the fouling behavior and effect of anti-scalant and biocide addition to flux decline and its recovery through chemical cleaning. The RO unit was operated for one month after which the fouled membranes were cleaned by sequential chemical cleaning method. RO flux was found rapidly declined during initial period and only slightly decreased further in long-term operation. The main foulants were organic compounds and thus sequential cleaning using alkaline solution followed by acid solution was found to be the most effective method. The provision of anti-scalant and biocide in feed-water could not prevent deposition of foulant on the membrane surface but helped improving the membrane cleaning efficiencies.

철강용 알칼리세정제의 제조에 관한 연구 (A Study on the Preparation of Alkaline Cleaning Agents for Steel)

  • 근장현;함현식;박홍수
    • 한국응용과학기술학회지
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    • 제10권2호
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    • pp.35-40
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    • 1993
  • Alkaline cleaning agent(ACA) was prepared by blending of POE(4)octadecylmine(S-204), $Na_2CO_3$, sodium orthosilicate(Na-OSi). Tetronix T-701(T-701), and MJU-100A. The physical properties of ACA tested with steel specimen showed the following results. The cleaning powers of ACA-6(S-204 80g/$Na_2CO_3$, 160g/Na-OSi, 80g/T-701, 60g/MJU-100A, 20g mixture) for press-rust preventing oil was 98% and 99% degreasing at 2wt%, $70^{\circ}C$ and $90^{\circ}C$, respectively : for quenching oil, the cleaning power of ACA-6 was 95% degreasing at 2wt% and $70^{\circ}C$. From these results, it was ascertained that ACA-6 exhibited a good cleaning power. Foam heights measured immediately after foaming by Ross & Miles method and Ross & Clark method at 3wt%. $60^{\circ}C$ were 17mm and 40mm, respectively. As the result, ACA-6 was proved a good low foaming cleaning agent.

전자·반도체용 스프레이 세정제에 대한 분사력 및 세정성 평가 (Evaluation of Cleanliness and Jet Forces by Spray-Type Cleaning Agent for Electronic and Semiconductor Equipment)

  • 허효정;정용안;노경호
    • Korean Chemical Engineering Research
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    • 제48권3호
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    • pp.401-404
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    • 2010
  • 본 연구에서는 PCB의 먼지 제거용 세정제로 사용되는 스프레이형 세정제를 선정하였다. 전자 반도체 부품의 세정에서 분무 세정의 원리를 적용시킨 제품의 분사력을 평가하기 위해 기판(IPC-A-36)을 사용하여 세정제를 분사하여 분사시간에 따라 그 이동거리를 비교하였다. 철가루와 먼지를 오염물, 기판(IPC-A-36)을 시편으로 하여 일반시험 평가법의 방법 중 가장 보편적으로 쓰이는 중량법으로 오염물에 따른 세정성능을 측정하여 비교하였다. 기판의 이동거리는 분사 시간이 늘어남에 따라 증가하였다. 1회 세정 시(3초간 분사) 먼지와 철가루는 오염물의 양이 증가함에 따라 세정효율이 감소하였고 특히 먼지 오염물은 매우 급격한 세정효율의 감소를 보였다.