• Title/Summary/Keyword: Chemical Accidents

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A Study on the Safety Improvement at the Flare System in the Chemical Process (화학공정에서의 플래어 시스템 안전성 향상 방안)

  • Ma, Byung-Chol;Kwon, Hyuck-Myun;Kim, Young-Chul
    • Journal of the Korean Society of Safety
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    • v.27 no.5
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    • pp.55-63
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    • 2012
  • The purpose of this study is to suggest new safety code to improve the safety of the flare safety system. Firstly, we analyzed the major accidents occurred at the flare system since 1996 and proposed 3 articles which is required to be added newly to the existing KOSHA code. Secondly, we also performed the HAZOP study for each study node and also suggested 5 articles. Finally, we analyzed the commented contents of PSM reports which have been submitted from the enterprise located in Honam province since 2005 and proposed 5 articles as well. We understand that all 13 articles proposed above, should be added to the KOSHA code in order to improve the safety in the flare system and to prevent the major fire and explosion accidents in the design stage.

Reagent Cabinet Management System Using Danger Priority

  • Cao, Kerang;Kang, Inshik;Choi, Hyungwook;Jung, Hoekyung
    • Journal of information and communication convergence engineering
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    • v.15 no.4
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    • pp.227-231
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    • 2017
  • Recently, as the number of safety accidents caused by reagents increases, researches on a system that can reduce safety accidents are underway. Existing systems managed reagent cabinet through various sensors. On the other hand, there are disadvantages in that countermeasures against simultaneous danger situations are insufficient at multi-reagents cabinet. In order to solve this problem, this paper proposes a system to manage the reagents cabinet through danger priority. Danger priorities are selected through domestic chemical accident cases and the Chemical Safety Management Act. If a danger situation occurs in the reagent cabinet, make sure it is from a single or multiple reagent cabinets. For multiple reagent cabinets, compare the reagent cabinet priorities and run the device sequentially from the reagent cabinet with the highest priority. Thus, by operating the device according to the danger priority, the chain reaction can be prevented in advance and the reagent cabinet can be safely managed.

Improvement of Damage Range Calculation for First Response to Chemical Accidents (화학사고의 일차 대응을 위한 피해영향범위 산정 개선 방안)

  • Lee, Deok Jae;Ahn, Jae-Hyun;Song, Chang Geun
    • Journal of the Korean Society of Safety
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    • v.32 no.2
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    • pp.59-65
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    • 2017
  • Calculation of the damage impact of chemical accidents is an important element in site, and the initial isolation distance and the protective action distances are significant factors in coping the chemical accident. In this study, three major cities that represent each Province were selected, and the safety distances were calculated considering regional climate conditions. The results were compared with the prescribed values in Emergency Response Guidebook. It is concluded that the regional meteorological conditions such as temperature, vapour pressure, relative humidity, wind speed, and cloud cover should be reflected in estimating the initial isolation distance and the protective action distance.

Proposal of the Safety Technical Standards for Incineration Process in the Chemical Plants (화학공장 소각공정에 대한 안전기술기준 제안)

  • Ma, Byung-Chol;Kwon, Hyuck-Myun;Kim, Young-Chul
    • Journal of the Korean Society of Safety
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    • v.27 no.6
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    • pp.64-69
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    • 2012
  • The purpose of this study is to suggest new safety technical standards to improve the safety in the incineration process. Firstly, we analyzed the major accidents occurred in the incineration process since 1996 and proposed 4 articles which is required to be added newly to the existing KOSHA GUIDE. Secondly, we also performed the HAZOP study for each study node and also suggested 3 articles. Finally, we analyzed recommendations commented for PSM reports which have been submitted from the enterprise located in Honam province since 2005 and proposed 2 articles as well. We understand that all 9 articles proposed above, should be added to the KOSHA GUIDE in order to improve the safety in the incineration process and to prevent the major fire and explosion accidents in the design stage.

A Study on the Accident Consequences of High Pressure Pipelines by Applying Reduction Factors (감소인자 적용에 따른 고압가스배관의 사고피해영향에 관한 연구)

  • Lee, Dong Hyuck;Jung, Sang Yong;Ko, Sang Wook;Kim, Min Seop;Ko, Jae Wook
    • Journal of the Korean Institute of Gas
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    • v.16 no.5
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    • pp.1-6
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    • 2012
  • It becomes a more and more common practice to build facilities bigger and more integrated in an effort to optimize the process within limited resources and spaces. As the capacity of facilities increases, so does the flow rate and pressure. This in turn leads to a high consequence of accident. Not only are these facilities vulnerable to leakage because of their high pressure, but also subsequent fire and explosion can be threatening. For these reasons, there is an urgent need to come up with solutions to assess and minimize the damage from an accident. The Quantitative Risk Assessment(QRA) is one of the most efficient ways to solve problems on pressurized pipelines. The QRA can be re-enforced by applying reduction factors. In this study various types of accidents in a pressurized pipeline were evaluated. The damage from accidents were computed, then. Finally the reduction factors were very effective to decrease consequences of high pressure pipeline accidents.

A Study on a Safety System for Preventing Atmospheric Diffusion of Hazardous and Noxious Chemicals in Dike (방유벽 내 위험·유해화학물질 대기 확산 방지를 위한 안전시스템 연구)

  • Lee, Deok-Jae;Song, Chang-Geun
    • Fire Science and Engineering
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    • v.33 no.4
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    • pp.97-104
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    • 2019
  • Behind the growth of the chemical industry which is a cornerstone of the Korean economy, dozens of hazardous and noxious chemical accidents occur every year, resulting in enormous casualties and environmental damages. Many cases among chemical accidents are caused by the carelessness of workers in handling facilities such as hydrochloric acid and hydrofluoric acid, and the aging of handling facilities. In order to mitigate the damage by such chemical accidents, a safety system for preventing atmospheric diffusion of hazardous and xoxious chemicals in dike was proposed. The atmospheric diffusion prevention safety system consists of leak detection phase, alarm and measurement phase, suppression and blocking phase. Through the proposed the atmospheric diffusion prevention safety system, the need for 2nd chemical accident prevention such as atmospheric diffusion in dike can be posed.

Consideration on the Regulated Quantity of Preparation for Accidents by Risk Assessment (위험도 평가를 통한 사고대비물질별 규정수량 고찰)

  • Ahn, Gwangjae;Kim, Jungwook;Lee, Keunwon;Jung, Seungho
    • Korean Chemical Engineering Research
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    • v.60 no.4
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    • pp.506-511
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    • 2022
  • In the Chemicals Control Act, a system was implemented to unify off-site risk assessment and risk management plan into the prevention and management system for chemical accidents. Among the hazardous chemicals which have been covered in system, the accident preparation substances are designated as chemical substances that are likely to occur and of which damage scale are likely to be large in the event of chemical accidents. In this study, risks were compared by selecting accident preparation substances with similar regulated quantities. In addition, risk assessment studies were conducted applying the accident scenarios. Four types of materials such as ammonia, hydrogen chloride, carbon disulfide and benzene were selected for the study, and risks were finally analyzed using Safeti 8.0, a quantitative risk assessment program by DNV. As a result, some materials are identified to have high risks comparing to other substances having similar regulated quantities.

A Study on the Application of Criteria for the Classification of Explosive Hazardous Areas in Flammable Liquid Handling Laboratories (인화성액체 취급 연구실의 폭발위험장소 구분에 관한 기준 적용 연구)

  • Min-Ho, Kim;Jun-Seo, Lee;Eun-Hee, Kim;Byung-Chol, Ma
    • Journal of the Korean Institute of Gas
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    • v.26 no.6
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    • pp.1-8
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    • 2022
  • With the development of the chemical industry, related accidents frequently occur, and fire and explosion accidents account for a large proportion. In order to prevent fire and explosion accidents, places that handle flammable liquids are classified according to the Korean Industrial Standards (KSC IEC60079-10-1) in accordance with the relevant laws. The same applies to laboratories dealing with flammable liquids. This paper verified the applicability of the procedure for classifying explosion hazard areas according to the Korean Industrial Standards when flammable liquid release from the laboratory to form an evaporative pool, and also verified the effect of a change in ventilation speed on the release characteristics. Through this, it was found that it was difficult to apply the criteria for the classification of places at risk of explosion according to the Korean Industrial Standards, and special safety measures should be prepared.

Chemical accident response competencies and educational needs of 119 EMTs (119 구급대원의 화학사고 대응역량 및 교육요구도)

  • Myeong-Hui Park;Seung-Eun Han
    • The Korean Journal of Emergency Medical Services
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    • v.28 no.1
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    • pp.7-19
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    • 2024
  • Purpose: This study aimed to evaluate and assess the response capabilities and educational needs of 119 emergency medical technicians (EMTs) in chemical accidents. Methods: A self-reported questionnaire was completed by 167 119 EMTs between December 1st and December 31, 2023. The questionnaire comprised 8 questions on general characteristics, 2 on chemical accidents experienced by the participants, 29 on response capabilities, and 15 on educational needs. Data analysis was performed using t-tests, analysis of variance, Duncan's test for post-hoc analysis, and Pearson's correlation coefficient, using SPSS 27.0. Results: The participants scored 2.69 points on response capacity to chemical accidents. The EMT-Paramedics scored high in 'patient triage,' 'patient treatment,' 'patient transport,' and 'collaborative support' (F=3.924, p=.010; F=5.843, p=.001; F=3.698, p=.013; F=5.272, p=.002), followed by educational experience (t=-4.962, p<.001; t=-2.685, p=.008; t=-3.455, p=.001; t=-3.593, p<.001; t=-3.034, p=.003). The participants scored 4.19 points on educational needs, with high scores for 'patients treatment and transport' (4.280.93). The scores for 'patient triage competency', and 'patient triage' (r=.169, p=.024) correlated positively. Furthermore, the scores for 'patient treatment competency' and all sub-factors of educational needs (r=.185, p=.013; r=.215, p=.004; r=.199, p=.008; r=.190, p=.011; r=.197, p=.008) correlated positively. Conclusion: To strengthen the response capabilities of 119 EMTs, it is imperative to develop an educational program that focuses on first-aid responses.

Study on Safety Management Plan through Chemical Accident Investigation in PCB Manufacturing Facility Etching Process (PCB 제조시설 에칭공정 화학사고 조사를 통한 안전관리 방안 연구)

  • Park, Choon-Hwa;Kim, Hyun-Sub;Jeon, Byeong-Han;Kim, Duk-Hyun
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.4
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    • pp.132-137
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    • 2018
  • Although the number of chemical accidents has been declining since the Chemical Control Act of 2015, there have been repeated occurrences of similar types of accidents at printed circuit board (PCB) manufacturing facilities. These accidents were caused by the overflow of hydrochloric acid and hydrogen peroxide, which are toxic chemicals used in the printed circuit board manufacturing process. An analysis of the $Cl^-$ content to identify the cause of the accident showed that in the mixed route of hydrochloric acid and hydrogen peroxide, which are accidental substances, the $Cl^-$ concentration was 66.85 ppm in the hydrogen peroxide sample. Through reaction experiments, it was confirmed that the deformation of a PVC storage tank and generation of chlorine gas, which is a toxic gas, occurred due to reaction heat occurring up to $50.5^{\circ}C$. This paper proposes a facility safety management plan, including overcharge, overflow prevention, leak detection device, and separation tank design for mixing prevention in printed circuit board manufacturing facility etch process. To prevent the recurrence of accidents of the same type, the necessity of a periodic facility safety inspection and strengthening of the safety education of workers was discussed.