• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• 제22권2호
• /
• pp.179-184
• /
• 2013

In this article, we introduce the study case of technology that can automatically compensate the errors of these factors of a machine during processing on the machine tool's CNC(Computerized Numerical Controller) in real time. The biggest factors that lower the machining accuracy are thermal deformation and chatter vibration. This study is related to the detection and compensation of thermal deformation and chatter vibration that can compensate for faster and produce processed goods with more precision by autonomous compensation. In addition, this study is related to the active control of vibration during machining, monitoring of cutting force and auto recognition of machining axes origin. Thus, we attempt to introduce the related contents of the development we have made in this article.

• Journal of the Korean Society for Precision Engineering
• /
• 제14권3호
• /
• pp.66-74
• /
• 1997

In a high speed and high precision vertical machining center, chatter vibration is easily generated due to unbalanced masses in rotating parts and changtes of cutting forces. In this paper, modal test is performed to obtain modal parameters of the vertical machining center. In order to predit the cutting force of endmilling process for various cutting conditions, a mathematical model is given and this model is based on chip load, cutting geometry, and relationship between cutting forces and the chip load. Specific cutting constants of the model are obtained by averaging forces of cutting tests. The interactions between the dy- namic characteristics and cutting dynamics of the vertical machining center make the primary and the secondary feedback loops, and we make use of the equations of system to predict the chatter vibration. The chatter prediction is formulated as linear differential-differene equations, and simulated for several cases. Trends of vibration as radial and axial depths of cut are changed are shown and compared.

• Transactions of the Korean Society of Mechanical Engineers
• /
• 제13권3호
• /
• pp.424-432
• /
• 1989

A mathematical model is developed for determination of the dynamic cutting force from static cutting data. The dynamic cutting force is analytically expressed by the static cutting coefficient and the dynamic cutting coefficient which can be determined from the cutting mechanics. The proposed model is verified by the chatter stability charts. A good agreement was shown between the stability limits predicted by the theory and the critical width of cut determined by experiments. The static cutting coefficient dominates high speed chatter stability, while the dynamic cutting coefficient dominates low speed chatter stability.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• 제1권1호
• /
• pp.123-132
• /
• 2002

In this study, the static and dynamic characteristics of endmilling process was modelled and the analytic realization of chatter mechanism was discussed. In this regard, We have discussed on the comparative assessment of recursive time series modeling algorithms that can represent the machining process and detect the abnormal machining behaviors in precision endmilling operation. In this study, simulation and experimental work were performed to show the malfunctional behaviors. For this purpose, new recursive least square method (RLSM) were adopted for the on-line system identification and monitoring of a machining process, we can apply these new algorithms in real process for detection of abnormal chatter. Also, The stability lobe of chatter was analysed by varying parameter of cutting dynamices in regenerative chatter mechanics.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• 제12권3호
• /
• pp.25-30
• /
• 2003

In metal cutting chatter is the unstable cutting phenomenon which caused by the interaction between the dynamics of the chip removal process and the structural dynamics of machine tool. When the vibration and chatter on, it reduces tool life and results in poor surface roughness and low productivity of the machining process. In order to observe the effect of chatter on the turned surface, the surface simulation model based on the surface-shaping system are developed under the ideal condition and the occurrence of the regenerative chatter, and it is compared with experiment of profile. In this study, the experiments were conducted in a CNC lathe without cutting fluid to investigate the phenomenon of the chatter.

• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 한국정밀공학회 2001년도 춘계학술대회 논문집
• /
• pp.971-974
• /
• 2001

In this study, the static and dynamic characteristics of endmilling process was modelled and the analytic realization of chatter mechanism was discussed. In this regard, We have discussed on the comparative assessment of recursive time series modeling algorithms that can represent the machining process and detect the abnormal machining behaviors in precision endmilling operation. In this study, simulation and experimental work were performed to show the malfunctional behaviors. For this purpose, new recursive(RLSM) were adopted for the on-line system identification and monitoring of a machining process, we can apply these new algorithms in real process for detection of abnormal chatter. Also, the stability lobe of chatter was analysed by varying parameter of cutting dynamices in regenerative chatter mechanics.

• Transactions of the Korean Society of Machine Tool Engineers
• /
• 제11권5호
• /
• pp.53-57
• /
• 2002

The chatter to raise grinding operating is reduce the precision and the quality. In this study, In reply to AE signal and the normal force generated in the grinding operating were measured (1) the amplitude in the mathematical model of the normal force is the form as to transform an exponential (2) the chatter growth is minus point of an exponent. (3) From the observed wheel aspect after the chatter growth, it was to investigated the concern of the chatter growth and the wheel life.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
• /
• 한국공작기계학회 2002년도 추계학술대회 논문집
• /
• pp.174-179
• /
• 2002

In metal cutting, Chatter is an unstable cutting phenomenon which is due to the interaction of the dynamics of the chip removal process and the structural dynamics of machine tool. when vibration and chatter occurs, it reduces tool life, results in poor surface roughness and low productivity of the machining process. In this study, the experiments were conducted in CNC lathe without cutting fluid to investigated phenomenon of the chatter, In the experiments, accelerometers were set up at the tail stock and tool holder and the signals were picked up. In order to observe the effect of chatter on the surface roughness profiles, in this paper, surface roughness profiles will be generated under the ideal condition and the occurrence of the chatter based on the surface simulation model.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• 제19권3호
• /
• pp.340-345
• /
• 2010

This paper presents the chatter stability lobes of high speed spindle of five-axis machine tools. Using a FEM, we obtained the frequency response function of a spindle and the stability lobes for evaluation of chatter. In addition, this paper suggest FRF using by FEM for the prediction of chatter stable region and critical cutting depth. Therefore, critical cutting depth of is 1.3586mm and X, Y direction's chatter frequency is 901Hz and 900Hz, respectively.

• Journal of KSNVE
• /
• 제7권3호
• /
• pp.499-509
• /
• 1997

During the process of oxide removal from work rolls in sheet metal manufacture, filamentary brushes frequently exhibit a bouncing or chatter behavior. The dynamics of this phenomenon is investigated through the development of expressions for the non-linear contact stiffness between the brush and the roll. With formulation of simple structural models, the time responses in the presence and absence of friction under random excitation are investigated. Possible solutions for the minimization or avoidance of this bouncing or chatter problem are also suggested.