• Title/Summary/Keyword: Char gasification

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Comparative Evaluation of Steam Gasification Reactivity of Indonesian Low Rank Coals (인도네시아 저등급 석탄의 스팀 가스화 반응성 비교 평가)

  • KIM, SOOHYUN;VICTOR, PAUL;YOO, JIHO;LEE, SIHYUN;RHIM, YOUNGJOON;LIM, JEONGHWAN;KIM, SANGDO;CHUN, DONGHYUK;CHOI, HOKYUNG
    • Transactions of the Korean hydrogen and new energy society
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    • v.27 no.6
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    • pp.693-701
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    • 2016
  • Steam gasification of low rank coals is possible at relatively low temperature and low pressure, and thus shows higher efficiency compared to high rank coals. In this study, the gasification reactivity of four different Indonesian low rank coals (Samhwa, Eco, Roto, Kideco-L) was evaluated in $T=700-800^{\circ}C$. The low rank coals containing $53.8{\pm}3.4$ wt% volatile matter in proximate analysis and $71.6{\pm}1.2$ wt% carbon in ultimate analysis showed comparable gasification reactivity. In addition, $K_2CO_3$ catalyst rapidly accelerated the reaction rate at $700^{\circ}C$, and all of the coals were converted over 90% within 1 hour. The XRD analysis showed no significant difference in carbonization between the coals, and the FT-IR spectrum showed similar functional groups except for differences due to moisture and minerals. TGA results in pyrolysis ($N_2$) and $CO_2$ gasification atmosphere showed very similar behavior up to $800^{\circ}C$ regardless of the coal species, which is consistent with the steam gasification results. This confirms that the indirect evaluation of the reactivity can be made by the above instrumental analyses.

A Study of Coal Gasification Process Modeling (석탄가스화 공정 모델링에 관한 연구)

  • Lee, Joong-Won;Kim, Mi-Yeong;Chi, Jun-Hwa;Kim, Si-Moon;Park, Se-Ik
    • Transactions of the Korean hydrogen and new energy society
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    • v.21 no.5
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    • pp.425-434
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    • 2010
  • Integrated gasification combined cycle (IGCC) is an efficient and environment-friendly power generation system which is capable of burning low-ranked coals and other renewable resources such as biofuels, petcokes and residues. In this study some process modeling on a conceptual entrained flow gasifier was conducted using the ASPEN Plus process simulator. This model is composed of three major steps; initial coal pyrolysis, combustion of volatile components, and gasification of char particles. One of the purposes of this study is to develop an effective and versatile simulation model applicable to numerous configurations of coal gasification systems. Our model does not depend on the hypothesis of chemical equilibrium as it can trace the exact reaction kinetics and incorporate the residence time calculation of solid particles in the reactors. Comparisons with previously reported models and experimental results also showed that the predictions by our model were pretty reasonable in estimating the products and the conditions of gasification processes. Verification of the accuracy of our model was mainly based upon how closely it predicts the syngas composition in the gasifier outlet. Lastly the effects of change oxygen are studied by sensitivity analysis using the developed model.

Simultaneous Treatment of Tar and Particles Using Oil Scrubber and Bag Filter in Biomass Gasification (오일 스크러버 및 집진장치를 통한 바이오매스 가스화 공정 발생 타르 및 입자 제거 연구)

  • Kim, Joon Yub;Jo, Young Min;Kim, Sang Bum
    • Applied Chemistry for Engineering
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    • v.30 no.6
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    • pp.712-718
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    • 2019
  • A combustible producer gas composed of H2, CO and CH4 could be obtained by the thermal-chemical conversion of biomass. However, a large amount of particulate matters including tar generated causes the mal-function of turbines and engines or the fouling of pipelines. In this study, a wet scrubber using the soybean oil and bag filter were installed, and the removal efficiency was investigated. Hydrate limestone and wood char base activated carbon were pre-coated on the filter medium to prevent clogging of open pores. The removal efficiencies by the bag filter were 86 and 80% for the hydrated limestone and activated carbon coating, respectively. Overall, the collection when using a series of oil scrubbers and bag filters were 88%, while 83% for the filter coating material.

Experimental Study on CO2 Reaction Mechanism in Oxy Gasification Reaction Field (순산소 가스화 반응장에서 CO2 전환 메커니즘 연구)

  • Roh, Seon Ah;Yun, Jin Han;Keel, Sang In;Lee, Jung Kyu;Min, Tai Jin
    • Transactions of the KSME C: Technology and Education
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    • v.3 no.4
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    • pp.285-290
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    • 2015
  • Oxy gasification was performed for the production of high quality syngas from the waste. $CO_2$ was used as reactant with $O_2$ for $CO_2$ gasification and greenhouse gas reduction. Therefore, gasification was performed at high temperature of $1000-1400^{\circ}C$. RPF was gasified in the thermobalance and 0.5 ton/day pilot plant gasifier. Weight variation with temperature and CO production by Boudouard reaction were studied for $CO_2$ gasification of RPF in thermobalance reactor. Syngas of high $H_2$ concentration was produced from oxy gasification in 0.5 ton/day pilot system, which showed appropriate $H_2$/CO ratio for the production of transport fuel and chemical products.

The characteristics of gasification for combustible waste

  • Na, Jae-Ik;Park, So-Jin;Kim, Yong-Koo;Lee, Jae-Goo;Kim, Jae-Ho
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2002.05a
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    • pp.227-234
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    • 2002
  • With the increasing environmental consideration and stricter regulations, gasification of waste is considered to be more attractive technology than conventional incineration for energy recovery as well as material recycling. The experiment for combustible waste mixed with plastic and cellulosic materials was performed in the fixed bed gasifier to investigate the gasification behavior with the operating conditions. Waste pelletized with a diameter of 2~3cm and 5cm of length was gasified at the temperature range of 1100~145$0^{\circ}C$. It was shown that the composition of H$_2$ was in the range of 30~40% and CO 15~30% depending upon oxygen/waste ratio. Casification of waste due to thermoplastic property from mixed plastic melting and thermal cracking shows a prominent difference from that of coal or coke. It was desirable to maintain the top temperature up to foot to ensure the mass transfer and uniform reaction through the packed bed. As the bed height was increased, the formation of H$_2$ and CO was increased whilst $CO_2$ decreased by the char-$CO_2$ reaction and plastic cracking. From the experimental results, the cold gas efficiency was around 61% and heating values of product gases were in the range of 2800~3200㎉/Nm3.

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The Study on Synthesis Gas Characteristics Following Different Injection Condition of Oxidizing Agent Through Simulation of Underground Coal Gasification (지중 석탄가스화 공정 시뮬레이션을 통한 산화제 주입조건에 따른 합성가스 특성에 대한 연구)

  • Jang, Dong-Ha;Yoon, Sang-Phil;Kim, Hyung-Taek;Kim, Jeong-Gyoo;Cho, Won-Jun;Ju, Woo-Sung;Lee, Jin-Wook;Lee, Chan
    • Journal of the Korean Institute of Gas
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    • v.17 no.5
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    • pp.28-36
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    • 2013
  • The underground coal which is buried in the ground will have a lot of attention to overcome energy crisis as an energy resources standpoint. Many studies of underground coal gasification have been also conducted because of its advantage which does not require mining. In this study, the simulation of underground coal gasification process was carried out with Aspen Plus. This study was executed by Rock Mountain 1 Underground Coal Gasification project in the United States in the late 1980s as a reference. Sensitivity analysis proceeded to investigate synthesis gas characteristics following different injection condition of oxidizing agent. The underground coal gasification model has been implemented. That is divided into drying, pyrolysis, char gasification and the simulation results was confirmed by the production gas flow, yield of synthesis gas and amount of gasified carbon from results of the actual experimental data.

Study on the Combustion Reactivity of Residual Oil as a New Fuel for Power Generation (발전용 신종액체 연료의 연소반응성 해석)

  • Park, Ho-Young;Seo, Sang-Il;Kim, Young-Joo;Kim, Tae-Hyung;Chung, Jae-Hwa;Lee, Sung-Ho;Ahn, Kwang-Ick;Jeong, Young-Gap
    • Transactions of the Korean hydrogen and new energy society
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    • v.22 no.4
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    • pp.534-545
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    • 2011
  • This paper describes the evaluation of kinetic parameters for pyrolysis and carbon char oxidation of residual oil. The non-isothermal pyrolysis of residual oil was carried out with TGA (Thermo-Gravimetric Analyzer) at heating rate of 2, 5, 10 and $20^{\circ}C/min$ up to $800^{\circ}C$ under N2 atmosphere. The first order and nth order pyrolysis models were used to fit the experimental data, and the nth order model was turned out to follow the experimental data more precisely than the first order model. For carbon char oxidation experiment, TGA and four heating rates used in pyrolysis experiment were also adapted. The kinetic parameters for the residual carbon char particle were obtained with three char oxidation model, that is, volume reaction, grain and random pore model. Among them, the random pore model described the char oxidation behaviour quite well, compared to other two models. The non-linear regression method was used to obtain kinetic parameters for both pyrolysis and carbon char oxidation of residual oil.

Optimization of Operating Condition on Gasification of Ash-free Coal by Using the Sensitivity Analysis of ASPEN Plus (민감도 해석을 통한 무회분 석탄의 가스화 최적 운전조건 도출)

  • Park, Sung-Ho;Jeon, Dong-Hwan;Yun, Sung-Phil;Chung, Seok-Woo;Choi, Ho-Kyung;Lee, Si-Hyun
    • Clean Technology
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    • v.20 no.3
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    • pp.298-305
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    • 2014
  • Ash included in coal can cause environmental pollution and it can decrease efficiency of mass and heat transfer by getting scorched and stick in the facilities operated at high temperature. To solve this problem, a feasibility study on pulverized coal fired power plant and integrated gasification combined cycle (IGCC) using the AFC (Ash-Free Coal) as well as the development to remove the ash from the coal was conducted. In this research, optimization of operating condition was proposed by using sensitivity analysis of ASPEN $Plus^{(R)}$ to apply the coal containing under the 200 ppm ash for integrated gasification combined cycle. Particularly, the coal gasification process was classified as three parts : pyrolysis process, volatile matter combustion process and char gasification process. The dimension and operating condition of 1.5 ton/day class non-slagging gasifier are reflected in the coal gasification process model.

The Effect of Waste Catalysts and Kinetic Study on the CO2-Lignite Gasification Reaction (CO2-갈탄 가스화 반응에 미치는 폐촉매의 영향 및 반응속도론 연구)

  • Seo, Seok-Jin;Lee, So-Jung;Sohn, Jung Min
    • Clean Technology
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    • v.20 no.1
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    • pp.72-79
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    • 2014
  • In this study, we investigated reaction rate constant and activation energy of $CO_2$ lignite gasification by using waste catalysts (I, II, III) and $K_2CO_3$. The gasification experiments were conducted with the lignite which was mixed physically with the catalysts of 1 wt%, 5 wt%, 10 wt% by thermogravimetry with TGA at $800^{\circ}C$, $850^{\circ}C$ and $900^{\circ}C$. The experimental data was analyzed with kinetic models (VRM, SCM and MVRM). MVRM was the most suitable among the three models. It was confirmed that gasification rate increased with increasing temperature and the activation energies of $CO_2$ gasification of lignite with mixed waste catalysts were lower than that of lignite alone at all temperatures. Especially, 10 wt% of waste catalyst III showed the lowest activation energy, 92.37 kJ/mol, among all lignite-char with catalysts.

A Study on the Characteristics of the pyrolysis for the PE, PP, PVC, RPF by using TGA (PE, PP, PVC, RPF의 열중량분석들 이용한 열분해반응에 관한 연구)

  • Kim, Hi-Youl;Park, Sang-Shin;Che, Tae-Young;Park, Ju-Won;Yu, Tae-U;Yang, Won
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.637-641
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    • 2007
  • 화석연료의 고갈이 가시화됨에 따라 이를 해결하기 위한 대체에너지원의 확보를 위해 다양한 연구가 수행되어 왔다. 본 연구에서는 폐기물 특히 플라스틱 폐기물의 안정적인 처리 및 청정가스의 생산방법을 연구하기 위해서 선행적으로 플라스틱 폐기물의 열분해 특성을 조사하였으며, 그 반응모델을 제시하여 열분해로의 설계인자의 도출하고자 하였다. 대상 폐 플라스틱류로서 PE, PP, PVC, RPF 등을 이용하였고, 열중량분석기와 tube furnace를 통해서 온도에 따른 분해반응 특성을 확인하였다. 열분해 특성조사를 한 결과 PE, PP 등은 잔류 char가 없이 $400^{\circ}C$ 전후에서 완전 분해하였으며, PVC의 경우 $400^{\circ}C$ 이후에도 약 20% 이상의 char가 잔류함을 확인하였고, RPF의 경우에도 약 10%의 char이 잔류함을 확인하였다. 또한 각각의 열분해 특성을 DTG/TGA분석을 통해서 적정체류시간을 구할 수 있었고, 다단열분해 가스화기를 이용하여 합성가스를 제조한 결과 2500 kcal / $Nm^3$의 높은 발열량을 가진 합성가스를 제조할 수 있었다.

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