• 제목/요약/키워드: Channel Diffuser Performance Prediction

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Development of a Performance Prediction Method for Centrifugal Compressor Channel Diffusers

  • Kang, Jeong-Seek;Cho, Sung-Kook;Kang, Shin-Hyoung
    • Journal of Mechanical Science and Technology
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    • 제16권8호
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    • pp.1144-1153
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    • 2002
  • A hybrid performance prediction method is proposed in the present study. A channel diffuser is divided into four subregions: vaneless space, semi-vaneless space, channel, and channel exit region. One-dimensional compressible core flow and boundary layer calculation of each region with an incidence loss model and empirical correlation of residuary pressure recovery coefficient of a channel predict the performance of diffusers. Three channel diffusers are designed and tested for validating the developed prediction method. The pressure distributions from an impeller exit to the channel diffuser exit are measured and discussed for various operating conditions from choke to nearly surge conditions. The strong non-uniform pressure distribution which is caused by impeller-diffuser interaction is obtained over the vaneless and semi-vaneless spaces. The predicted performance shows good agreement with the measured performance of diffusers at a design condition as well as at off-design conditions.

원심압축기용 베인디퓨져의 탈설계점 성능연구 - 제1부 : 채널디퓨져 - (Investigation of Off-Design Performance of Vaned Diffusers in Centrifugal Compressors - Part I : A Channel-Wedge Diffuser -)

  • 오종식;현용익
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2001년도 유체기계 연구개발 발표회 논문집
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    • pp.83-90
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    • 2001
  • Experimental and numerical investigations of the off·design performance of a simple channel-wedge diffuser in a small centrifugal compressor are presented. Surge and choke conditions as well as design point are considered using somewhat limited range of experimental data and also supplementary 3D CFD results. Some critical meanline design parameters' behavior is investigated numerically, to render the basis for improved modelings in the meanline performance prediction.

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과급기의 고압력비 원심압축기 공력설계 및 시험평가 (Performance Test and Aerodynamic Design on the High Pressure Ratio Centrifugal Compressor of a Turbocharger)

  • 김홍원;류승협;이근식
    • 한국유체기계학회 논문집
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    • 제17권6호
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    • pp.13-20
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    • 2014
  • It is necessary to design a compressor with high pressure ratio that satisfies the IMO(international maritime organization) NOx emission regulation for the marine diesel engine. Impeller was designed using the modified slip factor with the flow coefficient. The main purpose of this study is to investigate the sensitivity of the compressor performance by the vaned diffuser geometries. The first vaned diffuser type was based on a NACA airfoil, the second was channel diffuser, and the third was conformally transformated configuration of a NACA65(4A10)06 airfoil. The sensitivity of the performance was calculated using a commercial CFD program for three different diffuser geometries. The channel diffuser showed the wide range of operation and higher pressure characteristics, comparing with the others. This is attributed to the flow stability at diffuser. Combined with this results with impeller design, the optimized compressor was designed and verified by the test results.

박용 터보차져의 원심압축기의 디퓨져 형상변경에 따른 성능비교 및 유동특성 평가 연구 (The Evaluation of Performance and Flow Characteristics on the Diffuser Geometries Variations of the Centrifugal Compressor in a Marine Engine Turbocharger)

  • 김홍원;하지수;김봉환
    • 한국유체기계학회 논문집
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    • 제11권2호
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    • pp.55-63
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    • 2008
  • An examination of the condition of the flow leaving the impeller exit kinetic energy often accounts for 30-50% of the shaft work input to the compressor stage, and for energy efficiency it is important to recover as much of this as possible. This is the function of the diffuser which follows the impeller. The purpose of this study is to investigate the sensitivity of how compressor performances changes as vaned diffuser geometry is varied. Three kinds of vaned diffusers were studied and its results were compared. First vaned diffuser type is based on NACA airfoil and second is channel diffuser and third is conformal transformation of NACA65(4A10)06 airfoil. Mean-line prediction method was applied to investigate the performance and stability for three kinds of diffusers. And CFD analyses have been done for comparison and detailed interior flow pattern study. NACA65(4A10)06 airfoil showed the widest operating range and higher pressure characteristics than the others.

Improvement in Efficiency and Operating Range of Centrifugal Blower Stage for Sewage Aeration Blower

  • Hiradate, Kiyotaka;Kanno, Toshio;Nishida, Hideo;Shinkawa, Yasushi;Joukou, Satoshi
    • International Journal of Fluid Machinery and Systems
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    • 제3권4호
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    • pp.379-385
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    • 2010
  • We developed a high-efficiency, wide-operating-range centrifugal blower stage to meet the demand for reduced total energy-consumption in sewage treatment plants. We improved the efficiency of the two-dimensional impeller using a shape optimization tool and one-dimensional performance prediction tool. A limit of the throat deceleration ratio was set to maintain the stall-margin of the impeller. The low solidity vaned diffuser and return channel were designed using a sensitivity analysis with orthogonal arrays and three-dimensional steady flow simulations. The low solidity diffuser was designed in order to improve the performance in the low-flow-rate region. The return channel was designed so that the total pressure loss in the return channel was minimized. Model tests of both the conventional and optimized blower stages were carried out, and the efficiency and operating range of both stages were compared. The optimized blower stage improved in stage efficiency by 3% and in operating range by 5% compared with the conventional blower stage.

1.2MW급 산업용 가스터빈 원심압축기 개발(1)- 공력설계해석 - (Development of Centrifugal Compressors in an 1.2MW Industrial Gas Turbine(I)-Aerodynamic Design and Analysis-)

  • 조규식;이헌석;손정락
    • 대한기계학회논문집B
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    • 제20권8호
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    • pp.2707-2720
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    • 1996
  • The aerodynamic design of the two-stages of centrifugal compressors in an 1.2MW industrial gas turbine is completed with the application of numerical analyses. The final shape of an intake, the axial guide vanes and a return channel is determined using several interactions between design and two-dimensional turbulent flow analysis, focused on the minimum loss of internal flows. The one-dimensional turbulent flow analysis, focused on the minimum loss of internal flows. The one-dimensional design and prediction of aerodynamic performances for the compressors are performed by two different methods; one is a method with conventional loss models, and the other a method with the two-zone model. The combination methods of the Betzier curves generate three-dimensional geometric shapes of impeller blades which are to be checked with a careful change of aerodynamic blade loadings. The impeller design is finally completed by the applications of three-dimensional compressible turbulent flow solvers, and the effect of minor change of design of the second-stage channel diffuser is also studied. All the aerodynamic design results are soon to the verified by component performance tests of prototype centrifugal compressors.

원심압축기의 설계 개발을 위한 CFD의 응용과 전망 (CFD Application for Design and Development of Centrifugal Compressors)

  • 강신형
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 1995년도 추계 학술대회논문집
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    • pp.12-28
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    • 1995
  • CFD techniques are widely used for the design and development of turbomachinery. The design and performance prediction, evaluation of performace and analysis are all important for the successful development of the machinery. The characteristics of the sturcture and performace of the centrifugal compressor are reviewed for the effective application of CFD techniques. The examples of flow calculations through an impeller and a channel diffuser are presented and phenomenological aspects are discussed. The future research topics of CFD area are also suggested.

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다단 원심펌프 임펠러의 개량 수력설계 (Impeller Redesign of Multi-stage Centrifugal Pumps)

  • 오종식;김동수
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2001년도 유체기계 연구개발 발표회 논문집
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    • pp.177-184
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    • 2001
  • For two kinds of the multi-stage centrifugal pump with diffuser vanes and return channel vanes the meanline performance prediction is applied to get information of hydraulic performance at each internal flow station, because only flange-to-flange test curves are available. As a first step of redesign fur higher efficiency, the impeller geometry is numerically investigated in the present study. Quasi-3D inviscid loading distributions are obtained, for the two impellers, using the state-of-the-art method of impeller 3D design, which provides a guide to optimal redesign. Full 3D turbulent flow fields are thereafter analyzed, using the specialized CFD code, to confirm the redesign results. The inherent limitation of the traditional graphic method of impeller design, which most of domestic pump manufacturers are now employing, is found.

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